Polaris RZR XP 1000 2017 Service Manual

9.30
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
3. Install lower radius rod bolt, washer and new nut.
Torque to specification.
TORQUE
Radius Rod to Bearing Carrier Bolt:
M10: 40 ft-lb (54 Nm)
M12 (outer): 50 ft-lb + 90° (68 Nm + 90°)
4. Install the pad adjustment screw and turn until
stationary pad contacts disc, then back off 1/2 turn.
5. Follow bleeding procedure outlined earlier in this
chapter.
6. Install wheel and torque wheel nuts to specification.
TORQUE
Wheel Nuts:
120 ft-lbs (163 Nm)
NOTE
If new pads are installed, refer to Brake Burnishing
Procedure, page 9.25.
DISC INSPECTION
1. Visually inspect disc for scoring, scratches, or
gouges. Replace disc if deep scratches are evident.
2. Use a 0-1″ micrometer and measure disc thickness
at eight different points around the pad contact
surface. Replace disc if worn beyond service limit.
MEASUREMENT
Brake Disc Thickness
New: 0.188″ (4.78 mm)
Service Limit: 0.170″ (4.32 mm)
Brake Disc Thickness Variance:
Service Limit: 0.002″ (0.051 mm)
3. Mount a dial indicator and measure disc runout.
Slowly rotate the disc and read total runout on the
dial indicator. Replace the disc if runout exceeds
specifications.
MEASUREMENT
Brake Disc Runout:
Service Limit: .010″ (0.254 mm)
BRAKE SYSTEM

Polaris RZR XP 1000 2017 Specifications

General

Brand	Polaris
Model	RZR XP 1000 2017
Category	Automobile
Language	English