Polaris RZR XP 1000 2017 Service Manual

2.34
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
17. Install the spark plug wires. Ensure wires are
installed on their proper cylinder spark plug and
pushed down all the way so they engage onto the
spark plugs.
NOTE
The engine will misfire if the spark plug wires are
installed incorrectly. The spark plug wires are marked
with PTO and MAG and should be installed to the
corresponding cylinder.
18. Install outer clutch cover and eight retaining screws.
Torque screws to specification.
TORQUE
Outer Clutch Cover Screws:
50 in-lbs (5 Nm)
19. Connect the negative (-) battery cable to the battery
and install the seat.
20. Start the engine to ensure proper operation.
21. Install the engine access panel.
CAM CHAIN TENSIONER INSPECTION
1. Locate the cam chain tensioner on the MAG side of
the engine near the starter.
2. Remove the plunger bolt
q
and the spring.
3. Remove the two tensioner mounting bolts
w
.
4. Push on the tensioner lock
e
and manually move the
plunger in and out. It should move freely. If it does not
move freely, replace the tensioner assembly.
5. Retract the plunger all the way in and install into the
cylinder.
6. Install the two mounting bolts. Torque fasteners to
specification.
TORQUE
Tensioner Mounting Bolts:
7 ft-lb (10 Nm)
7. Install the plunger bolt. Torque fastener to
specification.
TORQUE
Plunger Bolt:
15 ft-lb (20 Nm)
MAINTENANCE

Polaris RZR XP 1000 2017 Specifications

General

Brand	Polaris
Model	RZR XP 1000 2017
Category	Automobile
Language	English