Polaris RZR XP 1000 2017 Service Manual

IX
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
IX.1
A
A-Arm
Replacement (front) ................................................8.12
Air Box
Assembly View ....................................................... 3.8
Air Filter
Assembly View ....................................................... 3.8
Intake Duct Drain ...................................................2.43
Pre-Filter Service ...................................................2.42
Service ................................................................2.42
Alignment
Wheel ..................................................................2.53
Authorization
Reflash ................................................................4.61
AWD
Diagnosis .............................................................7.28
Operation .............................................................7.28
AWD/2WD Switch ................................................... 11.35
B
Balance Shaft
Installation ............................................................3.67
Removal / Inspection...............................................3.49
Ball Joint
Installation ............................................................8.15
Removal...............................................................8.15
Service ................................................................8.15
Battery
Charging Procedure.............................................. 11.48
Installation ............................................................2.59
Load Test ........................................................... 11.47
Maintenance .........................................................2.58
Removal...............................................................2.58
Specifications ...................................................... 11.46
Storage .............................................................. 11.47
Tester ................................................................ 11.47
Testing ............................................................... 11.47
Beadlock Rims.................................................. 2.46, 7.38
Bearing Carrier
Inspection / Removal (front) ....................................... 7.3
Inspection / Removal (rear) ....................................... 7.6
Belt Inspection .................................................. 2.44, 5.14
Belt Installation .........................................................5.14
Belt Removal............................................................5.13
Bleeding
Cooling System......................................................3.15
Block Switch........................................................... 11.37
Brake Alarm ........................................................... 11.39
Brake Burnishing.......................................................9.15
Brake Caliper
Assembly (Front)....................................................9.19
Inspection (Front) ...................................................9.19
Installation (Front) ..................................................9.20
Removal (Front) .....................................................9.17
Brake Fluid
Inspection.............................................................2.57
Brake Light Switch................................................... 11.34
Brake Line
Retention............................................................... 9.6
Routing ................................................................. 9.6
Brake Pad
Inspection.............................................................2.57
Installation (Front) ..................................................9.15
Thickness .............................................................9.14
Brake Pads
Removal (Front) .....................................................9.14
Brake Pedal
Installation ............................................................9.13
Removal...............................................................9.13
Brake System
Assembly View ....................................................... 9.5
Brake Hose and Fitting Inspection..............................2.57
Troubleshooting .....................................................9.32
Brakes
Bleeding / Fluid Change........................................... 9.11
Brake Burnishing Procedure .....................................9.25
Brakes Lock ..........................................................9.32
Hydraulic Brake System Operation.............................. 9.4
Master Cylinder Installation ....................................... 9.9
Master Cylinder Removal .......................................... 9.9
Overheating ..........................................................9.32
Pedal Vibration ......................................................9.32
Performance Issues ................................................9.32
Special Tools.......................................................... 9.3
Troubleshooting Brake Noise ..................................... 9.4
Break Even Test...................................................... 11.43
Break-In Period.......................................................... 2.4
Break-Out
Wiring Diagrams ............................................. 11.67, 69
C
Cab Frame
Assembly (XP 4) ....................................................10.4
Assembly / Removal ...............................................10.3
Cam Chain Tensioner
Inspection.............................................................2.34
Camshaft
Inspection (1000) ...................................................3.35
Installation / Timing.................................................3.76
Removal...............................................................3.32
Sprocket Inspection ................................................3.34
Camshaft Timing - Quick Reference ..............................3.80
CAN ..................................................................... 11.68
Cargo Box
Removal............................................................. 10.23
Cargo Box) ............................................................ 10.18
Charging System
Stator Tests......................................................... 11.43
Chassis........................................................10.12–10.13
Chassis Harness
Break-Out Diagrams ........................................ 11.67, 69
Clutch
Starter One Way ....................................................3.72
Troubleshooting .....................................................5.31
Clutch Chart
RZR XP 1000 LE Gold Metallic................................... 5.3
XP 1000 ....................1.12, 1.20, 1.22, 1.24, 1.32, 1.34, 5.3
XP 1000 High Lifter.....................1.16, 1.18, 1.28, 1.30, 5.3
XP 4 1000........................................ 1.14, 1.26, 1.36, 5.3
XP 4 1000 High Lifter ............................................... 5.3
Combustion Chamber ................................................3.39
Connecting Rod Assembly ..........................................3.63
Connecting Rod Inspection..........................................3.57
Connector................................................................ 11.7
Console
Removal.................................................... 10.24–10.25
Continuity ................................................................ 11.8
Control Arm
Replacement (front) ................................................8.12
INDEX

Polaris RZR XP 1000 2017 Specifications

General

Brand	Polaris
Model	RZR XP 1000 2017
Category	Automobile
Language	English