6.46
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
DRIVEN CLUTCH BUSHING SERVICE
Driven Clutch Bushing Service (NON EBS
and EBS)
IMPORTANT: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
ITEM
QTY.
PART # PART DESCRIPTION
A, B
1 5132027 EBS Puller Tool
C 1 5132501 EBS Puller Nut
D 1 5132029
EBS Main Adapter
E 1 5132028
EBS Bushing Removal
Tool Instructions
–
1 9915111 Instructions
Additional Special Tools
QTY.
PART # PART DESCRIPTION
1 2871226
Clutch Bushing Replacement Tool
Kit
1 2870386 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
ITEM
QTY.
PART # PART DESCRIPTION
#2 1 5020628
P-90 Drive/Driven Clutch
Bushing Install Tool
#3 1 5020629
Drive Clutch Cover
Bushing Removal/
Installation Tool (all
clutches)
#5 1 5020631
P-90 Driven Clutch
Cover Bushing Removal
Tool
#8 1 5020632
Main Puller Adapter
#9 1 5010279
Adapter Reducer
#10 1 5020633
Number Two Puller
Adapter
Bosch Automotive Service Solutions: 1-800-345-2233 or
polaris.service-solutions.com.
IMPORTANT: Bushings are installed at the factory
using Loctite 648. In order to remove bushings it will
be necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite from
bushing bore prior to installing new bushing.
Clutch Bushing Removal
1. Install main puller adapter (Item 8) onto puller.
2. Install adapter reducer (Item 9).
3. Using a hand held propane torch, apply heat around
outside of bushing until tiny smoke tailings appear.
4. Flip sheave over so bushing faces downward and
install onto puller.
5. Install bushing tool (Item 2).
CLUTCHING
To Next Page
Loading...
Need help?
General
