2
2.9
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
Lubrication / Grease Points (6x6)
# ITEM FLUID METHOD
FREQUENCY*
1.
Engine Oil
Polaris PS4 2W/50
Check dipstick and add to
proper level.
Change after 1st month, then 6 months
or 100 hours thereafter; Change more
often (25-50 hours) in extremely dirty
conditions, or short trip cold weather
operation.
2.
Transmission
Polaris AGL Synthetic
Gearcase Lube
Add lube to bottom fill hole.
Change annually (B)
3A.
3B.
Front
Gearcase /
ADC Fluid
Demand Drive Fluid
Drain as directed.
Add specified quantity.
Gearcase - Change annually / 25hrs
ADC Reservoir - Change every 200
hours
4.
Middle and
Rear
Gearcases
ATV Angle Drive Fluid
Drain completely. Add lube
to specified quantity.
Change annually (B)
5. Brake Fluid
Polaris DOT 4 Brake
Fluid
Fill master cylinder
reservoir to indicated level
As required, change fluid every 2 years
6. Front A-Arm
Polaris All Season
Grease
Locate fitting and grease. Semi-annually (A)
7. Rear A-Arm
Polaris All Season
Grease
Locate fitting and grease Semi-annually (A)
8.
Front
Propshaft
Polaris U-Joint Grease
(C)
Locate fitting and grease. Semi-annually (A)
* Perform more often under severe use, such as operation in water and under severe loads.
(A) Semi-annually or 50 hours of operation. Refer to Maintenance Schedule for additional information. Service more
often under severe conditions (i.e. operating in water or hauling heavy loads).
(B) Annually or 100 hours of operation Refer to Maintenance Schedule for additional information. Service more often
under severe conditions (i.e. operating in water or hauling heavy loads). ADC gearcase fluid should be changed every
25hrs of operation in extreme use conditions (i.e. continuous operation on hilly or mountainous terrain or if ADC ‘on’ is
primary mode of AWD operation).
(C) Grease conforming to NLGI No. 2, such as Polaris Premium All Season Grease, Conoco Superlube M, or
Mobilgrease Special.
MAINTENANCE
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