7.6
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
FRONT GEARCASE REMOVAL AND INSTALLATION (ADC AND NON ADC)
Gearcase Removal
1. Stop engine, place machine in Park and set parking
brake.
2. Properly raise and support vehicle.
IMPORTANT: Serious injury may result if
machine tips or falls. Be sure machine is secure
before beginning this service procedure. Wear
eye protection when removing and installing
bearings and seals.
3. Remove the left front wheel nuts and wheel.
4. Remove cotter pins, lower ball joint nuts and A-arms
from the ball joints.
5. Pull the hub and strut assembly out and pull the
drive-shaft out of the gearcase.
6. Remove the roller pin from the front prop shaft. Use
the Roller Pin Removal Tool (PN 2872608).
7. Remove bolts securing the bottom of housing to the
skid plate frame. Bolts and fluid drain plug are
accessible through the skid plate.
8. Remove vent line.
9. Remove the front gearcase from left side of frame,
pulling both the remaining CV shaft and propshaft
from the gearcase. Replace the circlips on the CV
shaft ends prior to reassembly.
FINAL DRIVE
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