Contents
SINUMERIK 802S base line
I
Start-Up
Contents
1. SINUMERIK 802S base line Control System
1-1
1.1 Components of the SINUMERIK 802S base line
1-1
1.2 Technical data 1-3
2. Installing the Control System
2-1
2.1 Installing and Dismantling the SINUMERIK 802S base line
2-1
2.2 Interfaces and cables 2-4
2.3 Connecting the individual components 2-7
2.3.1 Connecting the feed drives and the spindle (X7) 2-7
2.3.2 Connecting the measuring systems (X6) 2-10
2.3.3 Configuration of the RS232 interface connection (X2) 2-11
2.3.4 Connecting handwheels (X10) 2-13
2.3.5 Connecting BERO and NC-READY (X20) 2-14
2.3.6 Connecting the digital inputs (X100 ... X105) 2-16
2.3.7 Connecting the digital outputs (X200 ,X201) 2-18
2.4 Power Supply for CNC (X1) 2-20
2.5 LEDs and Other Elements on CNC 2-21
3.
Installing the STEPDRIVE
3-1
3.1 Installing and dismantling the STEPDRIVE C/C+ drive modules
3-1
3.2 Cabling 3-3
3.3 Starting up the drive modules 3-5
4. Start-Up
4-1
! 4.1 General
4-1
4.1.1 Access levels 4-2
4.1.2 Structure of machine data (MD) and setting data (SD) 4-3
4.1.3 Handling of machine data 4-4
4.1.4 Data saving 4-4
4.2 Turning on and booting the control system 4-6
4.2.1 Boot messages 4-8
4.3 Starting up the PLC 4-9
4.3.1 Commissioning of the PLC 4-9
4.3.2 Start-up modes of the PLC 4-11
4.3.3 PLC alarms 4-12
4.3.4 Machine control panel area layout 4-17
4.3.5 PLC programming 4-18
4.3.6 Instruction set 4-21
4.3.7 Program organization 4-27
4.3.8 Data organization 4-28
4.3.9 Interface to the control system 4-28
4.3.10 Testing and monitoring the user program 4-28
4.4 PLC applications “Download/Upload/Copy/Compare 4-29
4.5 User Interface 4-31
4.6 Technology Setting 4-31
4.7 Commissioning 4-32
4.7.1 Entering the general machine data 4-32
4.7.2 Starting up the axes 4-34
4.7.3 Starting up the spindle 4-44
4.7.4 Completing the Start-Up 4-49
4.7.5 Cycle start-up 4-50
4.8 Series machine start-Up 4-51
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