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SINUMERIK 828D
Siemens SINUMERIK 828D User Manual
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SINUMERIK
SINUME
RIK 84
0D s
l/828D
Tur
ning
Operating
Manual
Valid for
:
C
ontroll
ers
SINUMERIK
840D sl / 840
DE sl / 828D
S
oftware
version
Softwa
re CNC system for 840D sl/
840DE sl
V4.7 SP1
SINUMERIK
Operate for PCU/P
C
V4.7 SP
1
01/2015
6FC5398
-
8CP40
-
5BA2
Preface
Fundamen
tal safety
instruc
tions
1
Introducti
on
2
Setting
up the mac
hine
3
Working i
n manual mo
de
4
Machini
n
g the work
piece
5
Simulat
ing machining
6
Creatin
g a G code pr
ogram
7
Creatin
g a ShopTurn
program
8
Program
ming technol
ogy
functions (cycles)
9
Multi
-
channel
machini
ng
10
Collisi
on avoidance
(only 840D
sl)
11
Tool manag
ement
12
Managing
programs
13
Alarm, e
rror a
n
d system
messages
14
Working w
ith Manual
Machine
15
Continue
d on next pa
ge
2
Table of Contents
Default Chapter
5
Preface
5
Table of Contents
9
1 Fundamental Safety Instructions
23
General Safety Instructions
23
Industrial Security
24
2 Introduction
25
Product Overview
25
Operator Panel Fronts
26
Overview
26
Keys of the Operator Panel
27
Machine Control Panels
37
Overview
37
Controls on the Machine Control Panel
37
User Interface
41
Screen Layout
41
Status Display
42
Actual Value Window
45
T,F,S Window
47
Current Block Display
49
Operation Via Softkeys and Buttons
49
Entering or Selecting Parameters
51
Pocket Calculator
53
Context Menu
54
Touch Operation
54
Changing the User Interface Language
55
Entering Chinese Characters
55
Function - Input Editor
55
Entering Asian Characters
57
Editing the Dictionary
58
Entering Korean Characters
60
Protection Levels
62
Online Help in SINUMERIK Operate
64
3 Setting up the Machine
67
Switching on and Switching off
67
Approaching a Reference Point
68
Referencing Axes
68
User Agreement
69
Modes and Mode Groups
70
General
70
Modes Groups and Channels
72
Channel Switchover
73
Settings for the Machine
74
Switching over the Coordinate System (MCS/WCS)
74
Switching the Unit of Measurement
75
Setting the Zero Offset
76
Measuring the Tool
78
Measuring a Tool Manually
78
Measuring a Tool with a Tool Probe
80
Calibrating the Tool Probe
82
Measuring a Tool with a Magnifying Glass
83
Logging Tool Measurement Results
84
Measuring the Workpiece Zero
85
Logging Measurement Results for the Workpiece Zero
87
Settings for the Measurement Result Log
88
Zero Offsets
90
Display Active Zero Offset
91
Displaying the Zero Offset "Overview
92
Displaying and Editing Base Zero Offset
93
Displaying and Editing Settable Zero Offset
94
Displaying and Editing Details of the Zero Offsets
95
Deleting a Zero Offset
97
Measuring the Workpiece Zero
97
Monitoring Axis and Spindle Data
98
Specify Working Area Limitations
98
Editing Spindle Data
99
Spindle Chuck Data
100
Displaying Setting Data Lists
102
Handwheel Assignment
103
Mda
105
Loading an MDA Program from the Program Manager
105
Saving an MDA Program
106
Editing/Executing a MDI Program
107
Deleting an MDA Program
108
4 Working in Manual Mode
109
General
109
Selecting a Tool and Spindle
109
T,S,M Window
109
Selecting a Tool
111
Starting and Stopping the Spindle Manually
112
Positioning the Spindle
113
Traversing Axes
114
Traverse Axes by a Defined Increment
114
Traversing Axes by a Variable Increment
115
Positioning Axes
116
Manual Retraction
117
Simple Stock Removal of Workpiece
118
Thread Synchronizing
120
Default Settings for Manual Mode
122
5 Machining the Workpiece
123
Starting and Stopping Machining
123
Selecting a Program
124
Executing a Trail Program Run
125
Displaying the Current Program Block
126
Current Block Display
126
Displaying a Basic Block
126
Display Program Level
128
Correcting a Program
129
Repositioning Axes
130
Starting Machining at a Specific Point
131
Use Block Search
131
Continuing Program from Search Target
133
Simple Search Target Definition
133
Defining an Interruption Point as Search Target
134
Entering the Search Target Via Search Pointer
135
Parameters for Block Search in the Search Pointer
136
Block Search Mode
137
Controlling the Program Run
139
Program Control
139
Skip Blocks
140
Overstore
142
Editing a Program
144
Searching in Programs
145
Replacing Program Text
146
Copying/Pasting/Deleting a Program Block
148
Renumbering a Program
149
Creating a Program Block
150
Opening Additional Programs
152
Editor Settings
153
Display and Edit User Variables
156
Overview
156
R Parameters
157
Displaying Global User Data (GUD)
158
Displaying Channel Guds
159
Displaying Local User Data (LUD)
160
Displaying Program User Data (PUD)
161
Searching for User Variables
162
Displaying G Functions and Auxiliary Functions
164
Selected G Functions
164
All G Functions
166
G Functions for Mold Making
166
Auxiliary Functions
168
Mold Making View
170
Overview
170
Starting the Mold Making View
173
Specifically Jump to the Program Block
174
Searching for Program Blocks
174
Changing the View
175
Enlarging or Reducing the Graphical Representation
175
Modifying the Viewport
176
Displaying the Program Runtime and Counting Workpieces
177
Setting for Automatic Mode
179
Working with DXF Files
181
Overview
181
Displaying CAD Drawings
181
Open a DXF File
181
Cleaning a DXF File
182
Enlarging or Reducing the CAD Drawing
183
Modifying the Section
183
Rotating the View
184
Displaying/Editing Information for the Geometric Data
185
Importing and Editing a DXF File in the Editor
186
General Procedure
186
Specifying a Reference Point
186
Setting the Tolerance
187
Transferring the Drilling Positions
188
Accepting Contours
191
6 Simulating Machining
195
Overview
195
Simulation before Machining of the Workpiece
200
Simultaneous Recording before Machining of the Workpiece
201
Simultaneous Recording During Machining of the Workpiece
202
Different Views of the Workpiece
203
Side View
203
Half Section
203
Face View
204
View
204
2-Window
205
Graphical Display
205
Editing the Simulation Display
206
Blank Display
206
Showing and Hiding the Tool Path
208
Program Control During the Simulation
208
Changing the Feedrate
208
Simulating the Program Block by Block
209
Editing and Adapting a Simulation Graphic
210
Enlarging or Reducing the Graphical Representation
210
Panning a Graphical Representation
211
Rotating the Graphical Representation
211
Modifying the Viewport
212
Defining Cutting Planes
213
Displaying Simulation Alarms
214
7 Creating a G Code Program
215
Graphical Programming
215
Program Views
215
Program Structure
218
Fundamentals
219
Machining Planes
219
Current Planes in Cycles and Input Screens
219
Programming a Tool (T)
220
Generating a G Code Program
221
Blank Input
222
Machining Plane, Milling Direction, Retraction Plane, Safe Clearance and Feedrate (PL, RP, SC, F)
225
Selection of the Cycles Via Softkey
226
Calling Technology Cycles
231
Hiding Cycle Parameters
231
Setting Data for Cycles
231
Checking Cycle Parameters
232
Programming Variables
232
Changing a Cycle Call
233
Compatibility for Cycle Support
233
Additional Functions in the Input Screens
234
Measuring Cycle Support
234
8 Creating a Shopturn Program
235
Graphic Program Control, Shopturn Programs
235
Program Views
235
Program Structure
240
Fundamentals
241
Machining Planes
241
Machining Cycle, Approach/Retraction
243
Absolute and Incremental Dimensions
245
Polar Coordinates
246
Clamping the Spindle
247
Creating a Shopturn Program
248
Program Header
250
Generating Program Blocks
253
Tool, Offset Value, Feedrate and Spindle Speed (T, D, F, S, V)
254
Call Work Offsets
256
Repeating Program Blocks
257
Entering the Number of Workpieces
258
Changing Program Blocks
259
Changing Program Settings
260
Selection of the Cycles Via Softkey
262
Calling Technology Functions
267
Additional Functions in the Input Screens
267
Checking Cycle Parameters
267
Programming Variables
268
Setting Data for Technological Functions
268
Changing a Cycle Call
269
Compatibility for Cycle Support
269
Programming the Approach/Retraction Cycle
270
Measuring Cycle Support
272
Example: Standard Machining
272
Workpiece Drawing
273
Programming
274
Results/Simulation Test
287
G Code Machining Program
289
9 Programming Technology Functions (Cycles)
293
Drilling
293
General
293
Centering (CYCLE81)
294
Drilling (CYCLE82)
296
Reaming (CYCLE85)
301
Boring (CYCLE86)
303
Deep-Hole Drilling 1 (CYCLE83)
306
Deep-Hole Drilling 2 (CYCLE830)
312
Tapping (CYCLE84, 840)
322
Drill and Thread Milling (CYCLE78)
331
Positions and Position Patterns
335
Arbitrary Positions (CYCLE802)
336
Row Position Pattern (HOLES1)
341
Grid or Frame Position Pattern (CYCLE801)
343
Circle or Pitch Circle Position Pattern (HOLES2)
347
Displaying and Hiding Positions
352
Repeating Positions
354
Rotate
355
General
355
Stock Removal (CYCLE951)
355
Groove (CYCLE930)
358
Undercut Form E and F (CYCLE940)
361
Thread Undercuts (CYCLE940)
363
Thread Turning (CYCLE99)
366
Thread Chain (CYCLE98)
382
Cut-Off (CYCLE92)
388
Contour Turning
390
General Information
390
Representation of the Contour
391
Creating a New Contour
392
Creating Contour Elements
394
Entering the Master Dimension
400
Changing the Contour
402
Contour Call (CYCLE62) - Only for G Code Program
403
Stock Removal (CYCLE952)
404
Stock Removal Rest (CYCLE952)
412
Plunge-Cutting (CYCLE952)
415
Plunge-Cutting Rest (CYCLE952)
420
Plunge-Turning (CYCLE952)
423
Plunge-Turning Rest (CYCLE952)
429
Milling
431
Face Milling (CYCLE61)
431
Rectangular Pocket (POCKET3)
435
Circular Pocket (POCKET4)
444
Rectangular Spigot (CYCLE76)
454
Circular Spigot (CYCLE77)
461
Multi-Edge (CYCLE79)
468
Longitudinal Groove (SLOT1)
473
Circumferential Groove (SLOT2)
482
Open Groove (CYCLE899)
490
Long Hole (LONGHOLE) - Only for G Code Program
501
Thread Milling (CYCLE70)
503
Engraving (CYCLE60)
507
Contour Milling
514
General Information
514
Representation of the Contour
514
Creating a New Contour
516
Creating Contour Elements
519
Changing the Contour
524
Contour Call (CYCLE62) - Only for G Code Program
525
Path Milling (CYCLE72)
526
Contour Pocket/Contour Spigot (CYCLE63/64)
532
Predrilling Contour Pocket (CYCLE64)
534
Milling Contour Pocket (CYCLE63)
538
Contour Pocket Residual Material (CYCLE63, Option)
544
Milling Contour Spigot (CYCLE63)
547
Contour Spigot Residual Material (CYCLE63, Option)
552
Further Cycles and Functions
555
Swiveling Plane / Aligning Tool (CYCLE800)
555
Swiveling Tool (CYCLE800)
563
Aligning Turning Tools - Only for G Code Program (CYCLE800)
563
Aligning Milling Tools - Only for G Code Program (CYCLE800)
566
Preloading Milling Tools - Only for G Code Program (CYCLE800)
567
High-Speed Settings (CYCLE832)
568
Subroutines
572
Additional Cycles and Functions in Shopturn
574
Drilling Centric
574
Thread Centered
578
Transformations
581
Translation
583
Rotation
584
Scaling
585
Mirroring
586
Rotation C
587
Straight and Circular Machining
588
Selecting a Tool and Machining Plane
589
Programming a Straight Line
591
Programming a Circle with Known Center Point
593
Programming a Circle with Known Radius
595
Polar Coordinates
597
Straight Line Polar
598
Circle Polar
600
Machining with Movable Counterspindle
601
Programming Example: Machining Main Spindle - Transfer Workpiece - Machining Counterspindle
602
Programming Example: Machining Counter-Spindle - Transfer Workpiece - Machining Main Spindle
602
Programming Example: Machining, Counterspindle - Without Previous Transfer
603
Programming Example: Machining Bar Material
603
Machining with Fixed Counterspindle
609
10 Multi-Channel Machining
611
Multi-Channel View
611
Multi-Channel View in the "Machine" Operating Area
611
Multi-Channel View for Large Operator Panels
614
Setting the Multi-Channel View
615
Multi-Channel Support
617
Working with Several Channels
617
Creating a Multi-Channel Program
618
Entering Multi-Channel Data
619
Multi-Channel Functionality for Large Operator Panels
622
Editing the Multi-Channel Program
625
Changing the Job List
625
Editing a G Code Multi-Channel Program
626
Editing a Shopturn Multi-Channel Program
628
Creating a Program Block
636
Setting the Multi-Channel Function
638
Synchronizing Programs
640
Insert WAIT Marks
643
Optimizing the Machining Time
644
Automatic Block Building
646
Creating Automated Program Blocks
646
Editing a Converted Program
647
Simulating Machining
648
Simulation
648
Different Workpiece Views for Multi-Channel Support
650
Display/Edit the Multi-Channel Functionality in the "Machine" Operating Area
651
Running-In a Program
651
Block Search and Program Control
652
Stock Removal with 2 Synchronized Channels
654
Job List
656
Stock Removal
658
Synchronizing a Counterspindle
659
11 Collision Avoidance (Only 840D Sl)
665
Activating Collision Avoidance
665
Set Collision Avoidance
667
12 Tool Management
669
Lists for the Tool Management
669
Magazine Management
670
Tool Types
671
Tool Dimensioning
674
Tool List
679
Additional Data
683
Creating a New Tool
684
Measuring the Tool
686
Managing Several Cutting Edges
687
Delete Tool
687
Loading and Unloading Tools
688
Selecting a Magazine
690
Code Carrier Connection (Only 840D Sl)
691
Overview
691
Managing a Tool in a File
694
Tool Wear
696
Reactivate Tool
699
Tool Data OEM
700
Magazine
702
Positioning a Magazine
704
Relocating a Tool
704
Unload/Load/Relocate All Tools
705
Tool Details
707
Displaying Tool Details
707
Tool Data
708
Cutting Edge Data
709
Monitoring Data
711
Sorting Tool Management Lists
712
Filtering the Tool Management Lists
713
Specific Search in the Tool Management Lists
715
Changing the Cutting Edge Position or Tool Type
717
Settings for Tool Lists
718
Working with Multitool
720
Tool List for Multitool
721
Create Multitool
722
Equipping Multitool with Tools
724
Removing a Tool from Multitool
725
Delete Multitool
725
Loading and Unloading Multitool
726
Reactivating the Multitool
727
Relocating a Multitool
729
Positioning Multitool
730
13 Managing Programs
731
Overview
731
NC Memory
734
Local Drive
735
USB Drives
736
FTP Drive
737
Opening and Closing the Program
738
Executing a Program
740
Creating a Directory / Program / Job List / Program List
742
Creating a New Directory
742
Creating a New Workpiece
743
Creating a New G Code Program
744
New Shopturn Program
744
Storing any New File
745
Creating a Job List
746
Creating a Program List
748
Creating Templates
749
Searching Directories and Files
750
Displaying the Program in the Preview
751
Selecting Several Directories/Programs
752
Copying and Pasting a Directory/Program
754
Deleting a Directory/Program
756
Changing File and Directory Properties
757
Set up Drives
758
Overview
758
Setting up Drives
759
Viewing PDF Documents
765
Extcall
767
Execution from External Storage (EES)
769
Overview
769
Backing up Data
770
Generating an Archive in the Program Manager
770
Generating an Archive Via the System Data
771
Reading in an Archive in the Program Manager
773
Read in Archive from System Data
774
Setup Data
776
Backing up Setup Data
776
Reading-In Set-Up Data
779
Rs-232-C
781
Reading-In and Reading-Out Archives Via a Serial Interface
781
Setting V24 in the Program Manager
783
14 Alarm, Error and System Messages
785
Displaying Alarms
785
Displaying an Alarm Log
787
Displaying Messages
788
Sorting, Alarms, Faults and Messages
789
Creating Screenshots
790
PLC and NC Variables
791
Displaying and Editing PLC and NC Variables
791
Saving and Loading Screen Forms
795
Version
796
Displaying Version Data
796
Save Information
797
Logbook
798
Displaying and Editing the Logbook
798
Making a Logbook Entry
799
Remote Diagnostics
801
Setting Remote Access
801
Permit Modem
803
Request Remote Diagnostics
803
Exit Remote Diagnostics
804
15 Working with Manual Machine
805
Manual Machine
805
Measuring the Tool
806
Setting the Zero Offset
806
Set Limit Stop
807
Simple Workpiece Machining
808
Traversing Axes
808
Taper Turning
809
Straight and Circular Machining
810
Straight Turning
810
Circular Turning
812
More Complex Machining
813
Drilling with Manual Machine
814
Turning with Manual Machine
816
Contour Turning with Manual Machine
818
Milling with Manual Machine
819
Simulation and Simultaneous Recording
820
16 Working with a B Axis (Only 840D Sl)
821
Lathes with B Axis
821
Tool Alignment for Turning
824
Milling with a B Axis
825
Swiveling
826
Approach/Retraction
828
Position Pattern
830
Tool Selection for the Manual Mode
832
Measuring a Tool with the B Axis
833
17 Working with Two Tool Carriers
835
Programming with Two Tool Holders
835
Measure Tool
836
18 Teaching in a Program
837
Overview
837
General Sequence
837
Inserting a Block
838
Input Parameters for Teach-In Blocks
839
Teach-In Via Windows
841
General
841
Teach in Rapid Traverse G0
842
Teach in Straight G1
842
Teaching in Circle Intermediate and Circle End Point CIP
843
Teach-In a Spline
843
Editing a Block
845
Selecting a Block
846
Deleting a Block
847
Settings for Teach-In
848
19 Ht 8
849
HT 8 Overview
849
Traversing Keys
852
Machine Control Panel Menu
853
Virtual Keyboard
854
Calibrating the Touch Panel
856
20 Ctrl-Energy
857
Overview
857
Displaying Energy Consumption
858
Measuring and Saving the Energy Consumption
860
Long-Term Measurement of the Energy Consumption
862
Displaying Measured Curves
863
Using the Energy-Saving Profile
864
21 Easy Message (828D Only)
867
Overview
867
Activating Easy Message
869
Creating/Editing a User Profile
870
Setting-Up Events
872
Logging an Active User on and off
874
Displaying SMS Logs
875
Making Settings for Easy Message
876
22 Easy Extend (828D Only)
877
Overview
877
Enabling a Device
878
Activating and Deactivating a Device
879
Initial Commissioning of Additional Devices
880
23 Service Planner (828D Only)
881
Performing and Monitoring Maintenance Tasks
881
Set Maintenance Tasks
883
24 Edit PLC User Program (828D Only)
885
Introduction
885
Ladder Add-On Tool
886
Structure of the User Interface
887
Control Options
889
Displaying PLC Properties
891
Displaying Information on the Program Blocks
892
Displaying and Editing NC/PLC Variables
894
Loading Modified PLC User Program
895
Displaying Local Variable Table
896
Creating a New Block
897
Editing Block Properties Subsequently
898
Inserting and Editing Networks
899
Editing Network Properties
901
Displaying/Canceling the Access Protection
902
Displaying and Editing Symbol Tables
903
Searching for Operands
904
Inserting/Deleting a Symbol Table
905
Displaying the Network Symbol Information Table
906
Displaying and Editing PLC Signals
907
Displaying Cross References
908
Appendix
911
840D Sl Documentation Overview
911
Index
913
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Function Manual
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Manual
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Service Manual
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Connection Instructions
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5
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Siemens SINUMERIK 828D Specifications
General
Brand
Siemens
Model
SINUMERIK 828D
Category
Control Systems
Language
English
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