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SINUMERIK 828D
Siemens SINUMERIK 828D Programming Manual
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SINUMERIK
SINUMERIK 828D
Job planning
Programming Manual
Valid for:
CNC system software Version 4.3
07/2010
6FC5398-2BP40-0BA0
Preface
Flexible NC programming
1
File and Program
Management
2
Protection zones
3
Special Motion Commands
4
Coordinate transformation
(FRAMES)
5
Transformations
6
Tool offsets
7
Path traversing behavior
8
Axis couplings
9
Motion synchronous actions
10
Oscillation
11
Punching and nibbling
12
Grinding
13
Additional
functions
14
User stock removal
programs
15
Tables
16
Appendix
A
2
Table of Contents
Table of Contents
1
Preface
3
Punching and Nibbling
14
Flexible NC Programming
15
Variables
15
General Information about Variables
15
Flexible NC Programming
16
System Variables
16
Predefined User Variables: Arithmetic Parameters (R)
19
Predefined User Variables: Link Variables
20
Definition of User Variables (DEF)
23
Redefinition of System Variables, User Variables, and NC Language Commands (REDEF)
30
Attribute: Initialization Value
33
Tables
33
Attribute: Limit Values (LLI, ULI)
36
Attribute: Physical Unit (PHU)
38
Attribute: Access Rights (APR, APW, APRP, APWP, APRB, APWB)
40
Protection Zones
41
Overview of Definable and Redefinable Attributes
45
Definition and Initialization of Array Variables (DEF, SET, REP)
46
Definition and Initialization of Array Variables (DEF, SET, REP): Further Information
51
Data Types
53
Indirect Programming
55
Indirectly Programming Addresses
55
Indirectly Programming G Codes
58
Programming Manual
59
Indirectly Programming Position Attributes (BP)
59
Indirectly Programming Part Program Lines (EXECSTRING)
62
Arithmetic Functions
63
Comparison and Logic Operations
66
Precision Correction on Comparison Errors (TRUNC)
68
Variable Minimum, Maximum and Range (MINVAL, MAXVAL and BOUND)
70
Priority of the Operations
72
Possible Type Conversions
73
String Operations
74
Type Conversion to STRING (AXSTRING)
75
Type Conversion from STRING (NUMBER, ISNUMBER, AXNAME)
76
Concatenation of Strings (<<)
77
Conversion to Lower/Upper Case Letters (TOLOWER, TOUPPER)
79
Determine Length of String (STRLEN)
80
Search for Character/String in the String (INDEX, RINDEX, MINDEX, MATCH)
81
Selection of a Substring (SUBSTR)
82
Selection of a Single Character (STRINGVAR, STRINGFELD)
83
Program Jumps and Branches
85
Return Jump to the Start of the Program (GOTOS)
85
Program Jumps to Jump Markers (GOTOB, GOTOF, GOTO, GOTOC)
86
Program Branch (CASE
89
Repeat Program Section (REPEAT, REPEATB, ENDLABEL, P)
91
Check Structures
98
Program Loop with Alternative (IF, ELSE, ENDIF)
99
Continuous Program Loop (LOOP, ENDLOOP)
101
Count Loop (for
102
Program Loop with Condition at Start of Loop (WHILE, ENDWHILE)
103
Program Loop with Condition at the End of the Loop (REPEAT, UNTIL)
104
Program Example with Nested Check Structures
105
Program Coordination (INIT, START, WAITM, WAITMC, WAITE, SETM, CLEARM)
106
Interrupt Routine (ASUB)
112
Function of an Interrupt Routine
112
Creating an Interrupt Routine
113
Assign and Start Interrupt Routine (SETINT, PRIO, BLSYNC)
114
Deactivating/Reactivating the Assignment of an Interrupt Routine (DISABLE, ENABLE)
116
Delete Assignment of Interrupt Routine (CLRINT)
117
Fast Retraction from the Contour (SETINT LIFTFAST, ALF)
118
Traversing Direction for Fast Retraction from the Contour
121
Motion Sequence for Interrupt Routines
124
Axis Replacement, Spindle Replacement (RELEASE, GET, GETD)
125
Transfer Axis to Another Channel (AXTOCHAN)
130
Activate Machine Data (NEWCONF)
132
Write File (WRITE)
133
Delete File (DELETE)
136
Read Lines in the File (READ)
138
Check for Presence of File (ISFILE)
141
Read out File Information (FILEDATE, FILETIME, FILESIZE, FILESTAT, FILEINFO)
143
Checksum Calculation Using an Array (CHECKSUM)
146
Roundup (ROUNDUP)
148
Subprogram Technique
149
General Information
149
Subprogram
149
Subprogram Names
150
Nesting of Subprograms
151
Search Path
152
Formal and Actual Parameters
153
Parameter Transfer
154
Definition of a Subprogram
156
Subprogram Without Parameter Transfer
156
Subprogram with Call-By-Value Parameter Transfer (PROC)
157
Subprogram with Call-By-Reference Parameter Transfer (PROC, VAR)
159
Save Modal G Functions (SAVE)
161
Suppress Single Block Execution (SBLOF, SBLON)
162
Suppress Current Block Display (DISPLOF, DISPLON, ACTBLOCNO)
168
Identifying Subprograms with Preparation (PREPRO)
171
Subprogram Return M17
172
RET Subprogram Return
173
Parameterizable Subprogram Return Jump (RET
174
Subprogram Call
181
Subprogram Call Without Parameter Transfer
181
Subprogram Call with Parameter Transfer (EXTERN)
183
Number of Program Repetitions (P)
186
Modal Subprogram Call (MCALL)
188
Indirect Subprogram Call (CALL)
190
Indirect Subprogram Call with Specification of the Calling Program Part (CALL BLOCK
191
Indirect Call of a Program Programmed in ISO Language (ISOCALL)
192
Calling Subroutine with Path Specification and Parameters (PCALL)
193
Extend Search Path for Subprogram Calls (CALLPATH)
194
Execute External Subroutine (EXTCALL)
195
Cycles
199
Cycles: Setting Parameters for User Cycles
199
Macro Technique (DEFINE
203
File and Program Management
207
Program Memory
207
File and Program Management
208
Tool Offsets
208
Working Memory (CHANDATA, COMPLETE, INITIAL)
212
Structuring Instruction in Step Editor (SEFORM)
215
Protection Zones
217
Definition of the Protection Zones (CPROTDEF, NPROTDEF)
217
Activating/Deactivating Protection Zones (CPROT, NPROT)
221
Checking for Protection Zone Violation, Working Area Limitation and Software Limits (CALCPOSI)
225
Special Motion Commands
233
Approaching Coded Positions (CAC, CIC, CDC, CACP, CACN)
233
Special Motion Commands
234
Spline Interpolation (ASPLINE, BSPLINE, CSPLINE, BAUTO, BNAT, BTAN, EAUTO, ENAT, ETAN, PW, SD, PL)
234
Spline Grouping (SPLINEPATH)
246
NC Block Compression (COMPON, COMPCURV, COMPCAD, COMPOF)
248
Polynomial Interpolation (POLY, POLYPATH, PO, PL)
251
Settable Path Reference (SPATH, UPATH)
257
Measurements with Touch Trigger Probe (MEAS, MEAW)
260
Extended Measuring Function (MEASA, MEAWA, MEAC) (Option)
263
Special Functions for OEM Users (OEMIPO1, OEMIPO2, G810 to G829)
272
Feed Reduction with Corner Deceleration (FENDNORM, G62, G621)
273
Programmed End-Of-Motion Criterion (FINEA, COARSEA, IPOENDA, IPOBRKA, ADISPOSA)
274
Programmable Servo Parameter Set (SCPARA)
278
Coordinate Transformation (FRAMES)
279
Coordinate Transformation Via Frame Variables
279
Predefined Frame Variable ($P_BFRAME, $P_IFRAME, $P_PFRAME, $P_ACTFRAME)
281
Coordinate Transformation (FRAMES)
284
Frame Variables / Assigning Values to Frames
287
Assigning Direct Values (Axis Value, Angle, Scale)
287
Reading and Changing Frame Components (TR, FI, RT, SC, MI)
290
Linking Complete Frames
291
Defining New Frames (DEF FRAME)
292
Coarse and Fine Offsets (CFINE, CTRANS)
293
External Zero Offset
295
Preset Offset (PRESETON)
296
Frame Calculation from Three Measuring Points in Space (MEAFRAME)
298
NCU Global Frames
302
Channel-Specific Frames ($P_CHBFR, $P_UBFR)
303
Frames Active in the Channel
304
Transformations
309
General Programming of Transformation Types
309
Orientation Movements for Transformations
312
Overview of Orientation Transformation TRAORI
315
Three, Four and Five Axis Transformation (TRAORI)
317
General Relationships of Universal Tool Head
317
Three, Four and Five Axis Transformation (TRAORI)
320
Variants of Orientation Programming and Initial Setting (ORIRESET)
322
Programming of the Tool Orientation (a
323
Face Milling (3D-Milling A4, B4, C4, A5, B5, C5)
330
Orientation Axis Reference (ORIWKS, ORIMKS)
331
Programming Orientation Axes (ORIAXES, ORIVECT, ORIEULER, ORIRPY, ORIRPY2, ORIVIRT1, ORIVIRT2)
333
Orientation Programming Along the Peripheral Surface of a Taper (ORIPLANE, ORICONCW, ORICONCCW, ORICONTO, ORICONIO)
336
Specification of Orientation for Two Contact Points (ORICURVE, PO[XH]=, PO[YH]=, PO[ZH]=)
340
Orientation Polynomials (Po[Angle], Po[Coordinate])
342
Rotations of the Tool Orientation (ORIROTA, ORIROTR, ORIROTT, ORIROTC, THETA)
344
Orientations Relative to the Path
347
Orientation Types Relative to the Path
347
Rotation of the Tool Orientation Relative to the Path (ORIPATH, ORIPATHS, Angle of Rotation)
349
Interpolation of the Tool Rotation Relative to the Path (ORIROTC, THETA)
350
Smoothing of Orientation Characteristic (ORIPATHS A8=, B8=, C8=)
352
Compression of the Orientation (COMPON, COMPCURV, COMPCAD)
354
Smoothing the Orientation Characteristic (ORISON, ORISOF)
358
Kinematic Transformation
360
Milling on Turned Parts (TRANSMIT)
360
Cylinder Surface Transformation (TRACYL)
363
Inclined Axis (TRAANG)
372
Inclined Axis Programming (G05, G07)
375
Cartesian PTP Travel
377
PTP for TRANSMIT
381
Constraints When Selecting a Transformation
385
Deselect Transformation (TRAFOOF)
386
Chained Transformations (TRACON, TRAFOOF)
387
Tool Offsets
389
Offset Memory
389
Additive Offsets
392
Selecting Additive Offsets (DL)
392
Specify Wear and Setup Values ($Tc_Scpxy[T,D], $Tc_Ecpxy[T,D])
394
Delete Additive Offsets (DELDL)
395
Special Handling of Tool Offsets
396
Mirroring of Tool Lengths
398
Wear Sign Evaluation
399
Coordinate System of the Active Machining Operation (TOWSTD, TOWMCS, TOWWCS, TOWBCS, TOWTCS, TOWKCS)
400
Tool Length and Plane Change
403
Online Tool Offset (PUTFTOCF, FCTDEF, PUTFTOC, FTOCON, FTOCOF)
404
Activate 3D Tool Offsets (CUT3DC
409
Activating 3D Tool Offsets (CUT3DC, CUT3DF, CUT3DFS, CUT3DFF, ISD)
409
Tool Offset: Peripheral Milling, Face Milling
411
3D Tool Offset: Tool Shapes and Tool Data for Face Milling
413
Tool Offset: Compensation on the Path, Path Curvature, Insertion Depth (CUT3DC, ISD)
414
Tool Offset: Inside/Outside Corners and Intersection Procedure (G450/G451)
417
3D Tool Offset: 3D Circumferential Milling with Limitation Surfaces
418
Tool Offset: Taking into Consideration a Limitation Surface (CUT3DCC, CUT3DCCD)
419
Tool Orientation (ORIC, ORID, OSOF, OSC, OSS, OSSE, ORIS, OSD, OST)
423
Free Assignment of D Numbers, Cutting Edge Numbers
430
Free Assignment of D Numbers, Cutting Edge Numbers (CE Address)
430
Free Assignment of D Numbers: Checking D Numbers (CHKDNO)
431
Free Assignment of D Numbers: Rename D Numbers (GETDNO, SETDNO)
431
Free Assignment of D Numbers: Determine T Number to the Specified D Number (GETACTTD)
432
Free Assignment of D Numbers: Invalidate D Numbers (DZERO)
433
Tool Holder Kinematics
434
Tool Length Compensation for Orientable Toolholders (TCARR, TCOABS, TCOFR, TCOFRX, TCOFRY, TCOFRZ)
439
Online Tool Length Compensation (TOFFON, TOFFOF)
442
Cutting Data Modification for Tools that Can be Rotated (CUTMOD)
445
Path Traversing Behavior
451
Tangential Control (TANG, TANGON, TANGOF, TLIFT, TANGDEL)
451
Path Traversing Behavior
452
Feedrate Response (FNORM, FLIN, FCUB, FPO)
458
Program Sequence with Preprocessing Memory (STOPFIFO, STARTFIFO, FIFOCTRL, STOPRE)
464
Conditionally Interruptible Program Sections (DELAYFSTON, DELAYFSTOF)
467
Preventing Program Position for SERUPRO (IPTRLOCK, IPTRUNLOCK)
472
Repositioning to a Contour (REPOSA, REPOSL, REPOSQ, REPOSQA, REPOSH, REPOSHA, DISR, DISPR, RMI, RMB, RME, RMN)
475
Influencing the Motion Control
485
Percentage Jerk Correction (JERKLIM)
485
Percentage Velocity Correction (VELOLIM)
486
Program Example for JERKLIM and VELOLIM
489
Programmable Contour/Orientation Tolerance (CTOL, OTOL, ATOL)
490
Tolerance for G0 Motion (STOLF)
494
Axis Couplings
497
Coupled Motion (TRAILON, TRAILOF)
497
Axis Couplings
498
Curve Tables (CTAB)
501
Define Curve Tables (CTABDEF, CATBEND)
502
Check for Presence of Curve Table (CTABEXISTS)
508
Delete Curve Tables (CTABDEL)
508
Locking Curve Tables to Prevent Deletion and Overwriting (CTABLOCK, CTABUNLOCK)
510
Curve Tables: Determine Table Properties (CTABID, CTABISLOCK, CTABMEMTYP, CTABPERIOD)
511
Read Curve Table Values (CTABTSV, CTABTEV, CTABTSP, CTABTEP, CTABSSV, CTABSEV, CTAB, CTABINV, CTABTMIN, CTABTMAX)
513
Curve Tables: Check Use of Resources (CTABNO, CTABNOMEM, CTABFNO, CTABSEGID, CTABSEG, CTABFSEG, CTABMSEG, CTABPOLID, CTABPOL, CTABFPOL, CTABMPOL)
518
Axial Leading Value Coupling (LEADON, LEADOF)
520
Electronic Gear (EG)
526
Defining an Electronic Gear (EGDEF)
526
Switch-In the Electronic Gearbox (EGON, EGONSYN, EGONSYNE)
528
Switching-In the Electronic Gearbox (EGOFS, EGOFC)
531
Deleting the Definition of an Electronic Gear (EGDEL)
532
Rotational Feedrate (G95) / Electronic Gear (FPR)
532
Synchronous Spindle
533
Synchronous Spindle: Programming (COUPDEF, COUPDEL, COUPON, COUPONC, COUPOF, COUPOFS, COUPRES, WAITC)
534
Master/Slave Group (MASLDEF, MASLDEL, MASLON, MASLOF, MASLOFS)
545
Motion Synchronous Actions
549
Basics
549
Motion Synchronous Actions
550
Area of Validity and Machining Sequence (ID, IDS)
551
Cyclically Checking the Condition (WHEN, WHENEVER, FROM, EVERY)
553
Actions (DO)
555
Operators for Conditions and Actions
556
Main Run Variables for Synchronized Actions
558
System Variables
558
Implicit Type Conversion
560
GUD Variables
561
Default Axis Identifier (NO_AXIS)
563
Synchronized Action Marker ($Ac_Marker[N])
564
Synchronized Action Parameters ($Ac_Param[N])
565
Arithmetic Parameter ($R[N])
565
Read and Write NC Machine and NC Setting Data
566
Timer Variable ($Ac_Timer[N])
568
FIFO Variables ($Ac_Fifo1[N]
569
Information about Block Types in the Interpolator
571
Ac_Blocktypeinfo, $Ac_Splitblock)
571
Actions in Synchronized Actions
574
Overview of Possible Actions in Synchronized Actions
574
Output of Auxiliary Functions
576
Set Read-In Disable (RDISABLE)
577
Cancel Preprocessing Stop (STOPREOF)
578
Delete Distance-To-Go (DELDTG)
579
Polynomial Definition (FCTDEF)
581
Synchronized Function (SYNFCT)
583
Closed-Loop Clearance Control with Limited Correction ($AA_OFF_MODE)
586
Online Tool Offset (FTOC)
589
Online Tool Length Compensation ($AA_TOFF)
592
Positioning Movements
594
Position Axis (POS)
594
Position in Specified Reference Range (POSRANGE)
596
Start/Stop Axis (MOV)
597
Axis Replacement (RELEASE, GET)
598
Axial Feed (FA)
601
Software Limit Switch
602
Axis Coordination
602
Set Actual Values (PRESETON)
603
Spindle Motions
604
Coupled Motion (TRAILON, TRAILOF)
605
Leading Value Coupling (LEADON, LEADOF)
606
Measuring (MEAWA, MEAC)
609
Initialization of Array Variables (SET, REP)
610
Set/Delete Wait Markers (SETM, CLEARM)
611
Fault Responses (SETAL)
612
Travel to Fixed Stop (FXS, FXST, FXSW, FOCON, FOCOF)
613
Determining the Path Tangent in Synchronized Actions
615
Determining the Current Override
616
Time Use Evaluation of Synchronized Actions
617
Technology Cycles
619
Context Variable ($P_TECCYCLE)
622
Call-By-Value Parameters
623
Default Parameter Initialization
623
Control Processing of Technology Cycles (ICYCOF, ICYCON)
624
Cascading Technology Cycles
625
Technology Cycles in Non-Modal Synchronized Actions
625
Check Structures (IF)
625
Jump Instructions (GOTO, GOTOF, GOTOB)
626
Lock, Unlock, Reset (LOCK, UNLOCK, RESET)
627
Delete Synchronized Action (CANCEL)
629
Control Behavior in Specific Operating States
630
Oscillation
633
Asynchronous Oscillation (OS, OSP1, OSP2, OST1, OST2, OSCTRL, OSNSC, OSE, OSB)
633
Oscillation Controlled by Synchronized Actions (OSCILL)
639
Punching and Nibbling
647
Activation, Deactivation
647
Punching and Nibbling on or off (SPOF, SON, PON, SONS, PONS, PDELAYON, PDELAYOF, PUNCHACC)
647
Automatic Path Segmentation
652
Path Segmentation for Path Axes
655
Path Segmentation for Single Axes
657
Grinding
659
Grinding-Specific Tool Monitoring in the Part Program (TMON, TMOF)
659
Additional Functions
661
Axis Functions (AXNAME, AX, SPI, AXTOSPI, ISAXIS, AXSTRING, MODAXVAL)
661
Additional Functions
662
Replaceable Geometry Axes (GEOAX)
664
Axis Container (AXCTSWE, AXCTSWED)
669
Wait for Valid Axis Position (WAITENC)
672
Check Scope of NC Language Present (STRINGIS)
674
Function Call ISVAR and Read Machine Data Array Index
678
Learn Compensation Characteristics (QECLRNON, QECLRNOF)
680
Interactively Call the Window from the Part Program (MMC)
682
Program Runtime/Part Counter
683
Program Runtime/Part Counter (Overview)
683
Program Runtime
683
Workpiece Counter
687
Alarms (SETAL)
688
User Stock Removal Programs
689
Supporting Functions for Stock Removal
689
User Stock Removal
690
Generate Contour Table (CONTPRON)
690
Generate Coded Contour Table (CONTDCON)
697
Determine Point of Intersection between Two Contour Elements (INTERSEC)
702
Execute the Contour Elements of a Table Block-By-Block (EXECTAB)
704
Calculate Circle Data (CALCDAT)
705
Deactivate Contour Preparation (EXECUTE)
707
Instructions
709
Tables
709
Operations: Availability for SINUMERIK 828D
758
A.1 List of Abbreviations
779
Appendix
779
List of Abbreviations
779
Feedback on the Documentation
784
828D Document Tree
786
A.3 Overview
786
Overview
786
Glossary
787
Index
809
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Siemens SINUMERIK 828D Specifications
General
Brand
Siemens
Model
SINUMERIK 828D
Category
Control Systems
Language
English
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