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SINUMERIK 828D
Siemens SINUMERIK 828D Service Manual
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Hardware and Software
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SINUMERIK
SINUMERIK 828D
Hardware and Software
Service Manual
Valid for:
SINUMERIK 828D:
PPU 24x.2 BASIC T
PPU 24x.2 BASIC M
PPU 26x.2
PPU 28x.2
Software:
CNC software V4.3
03/2011
6FC5397-5DP40-0BA0
Preface
Safety notes
1
System description
2
Service cases - software
3
Service cases - hardware
4
Spare parts and accessories
5
ESD guidelines
A
Appendix
B
2
Table of Contents
Default Chapter
3
Preface
3
Table of Contents
7
1 Safety Notes
11
2 System Description
13
System Overview
13
System Versions Horizontal and Vertical
15
System Versions, BASIC T and BASIC M
17
3 Service Cases - Software
21
Backing up User Data
22
This Is How You Backup User Data
22
This Is How You Load the User Data Backup
25
Generating a Commissioning Archive
27
This Is How You Generate a Series Commissioning Archive on an External Data Carrier
27
This Is How You Import a Series Commissioning Archive from an External Data Carrier
30
This Is How You Generate a Series Commissioning Archive on the System Compactflash Card
32
This Is How You Import a Series Commissioning Archive from the System Compactflash Card
34
Software Backup
36
This Is How You Generate a Software Backup
36
This Is How You Install a Software Backup
40
Software Update
44
This Is How You Update the Software
44
Mini Boot System on the Compactflash Card
48
This Is How You Generate a Mini Boot System
48
This Is How You Install a Software Backup Using the Mini Boot System
52
Licensing
55
Licensing after Replacing the System Compactflash Card
55
This Is How You License a CNC Option
55
This Is How You Determine Missing Licenses/Options
57
This Is How You Generated a New License Key
58
This Is How You Display the Actual License Key
61
Enter the Final End User Data (EUNA)
64
This Is How You Generate the Machine Logbook
64
This Is How You Make a New Entry in the Logbook
66
This Is How You Save the Machine Identity
68
This Is How You Send the End User Final Destination Data
69
4 Service Cases - Hardware
73
PPU 24X.2/26X.2/28X.2
74
PPU Status Displays
74
This Is How You Remove the PPU
77
This Is How You Install the PPU
78
Replacing the System Compactflash Card
79
This Is How You Remove the System Compactflash Card
79
This Is How You Insert the System Compactflash Card
81
SINAUT Modem
84
LED Status Displays
84
This Is How You Insert the SIM Card
85
This Is How You Load the Factory Settings
91
Machine Control Panels
92
Status Displays MCP 310C PN
92
This Is How You Remove the MCP 310C PN
93
This Is How You Install the MCP 310C PN
95
Status Displays, MCP 483C PN
96
This Is How You Remove the MCP 483C PN
97
This Is How You Install the MCP 483C PN
99
I/O Modules
101
Status Displays PP 72/48D PN
101
This Is How You Remove the PP 72/48D PN
102
This Is How You Install the PP 72/48D PN
104
Status Displays PP 72/48D 2/2A PN
105
This Is How You Remove the PP 72/48D 2/2A PN
107
This Is How You Install the PP 72/48D 2/2A PN
109
Expansion Module NX10.3
110
NX10.3 Status Displays
110
NX10.3 Connections
111
This Is How You Remove the NX10.3
112
This Is How You Install the NX10.3
113
Installing SINAMICS Components
115
Releasing with a Screwdriver
115
Protective Conductor Connection and Shield Support
116
SINAMICS S120 Combi
117
S120 Combi Status Displays
117
Connections, 3-Axis Module
119
Connections, 4-Axis Module
121
How to Mount an S120 Combi Power Module
123
This Is How You Remove the Front Panel
124
This Is How You Open the DC Link Cover
126
This Is How You Connect the DC Link Busbars and 24 V Busbars
128
To Connect the Second Component
130
This Is How You Remove the Internal Fan
133
This Is How You Install the Internal Fan
136
This Is How You Install the External Fan
136
This Is How You Clean the Heat Sink of the S120 Combi
141
Motor Module Booksize Compact Format
144
Motor Module Booksize Compact Status Displays
144
Motor Module Connections
145
This Is How You Mount a Motor Module Booksize Compact
147
This Is How You Replace the Fan on a Motor Module Booksize Compact
148
Single Motor Modules
151
SMM Status Displays
151
SMM Connections
152
This Is How You Remove a Motor Module
153
This Is How You Install a Motor Module
155
Double Motor Modules
158
DMM Status Displays
158
DMM Connections
159
This Is How You Remove a Motor Module
160
This Is How You Install a Motor Module
162
Smart Line Modules
165
SLM (< 16 Kw) Status Displays
165
SLM (< 16 Kw) Connections
166
SLM (16 Kw and Higher) Status Displays
167
SLM (16 Kw and Higher) Connections
168
This Is How You Remove an SLM
169
This Is How You Install an SLM
171
Active Line Modules
173
ALM Status Displays
173
ALM Connections
174
This Is How You Remove an ALM
175
This Is How You Install an ALM
177
Sensor Modules Cabinet
179
SMC10/SMC20 Status Displays
179
SMC10/SMC20 Connections
180
This Is How You Remove an SMC10/SMC20
181
This Is How You Install an SMC10/SMC20
182
SMC30 Status Displays
183
SMC30 Connections
184
This Is How You Remove an SMC30
185
This Is How You Install an SMC30
187
Sensor Modules External
189
SME20 Connections
189
This Is How You Remove an SME20 and Install It Again
189
SME25 Connections
190
This Is How You Remove an SME25 and Install It Again
191
SME120 Connections
192
This Is How You Remove an SME120 and Install It Again
193
SME125 Connections
194
This Is How You Remove an SME125 and Install It Again
194
Terminal Modules
196
TM54F Status Displays
196
TM54F Connections
198
This Is How You Remove an TM54F
198
This Is How You Install a TM54F
200
Hub Modules
201
DMC20 Status Displays
201
DMC20 Connections
202
This Is How You Remove a DMC20
202
This Is How You Install a DMC20
204
DME20 Connections
205
This Is How You Mount a DME20
206
Connection to X524 Electronics Power Supply
207
5 Spare Parts and Accessories
209
Spare Parts for the S120 Combi
210
ESD Guidelines
211
RI Suppression Measures
211
A.1 RI Suppression Measures
211
ESD Measures
212
A.2 ESD Measures
212
Appendix
213
List of Abbreviations
213
B.1 List of Abbreviations
213
Documentation Overview
216
B.2 Documentation Overview
216
Index
217
Other manuals for Siemens SINUMERIK 828D
Operating Manual
926 pages
Programming Manual
822 pages
Commissioning Manual
1167 pages
Function Manual
1799 pages
Training Manual
476 pages
Manual
280 pages
Connection Instructions
16 pages
5
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Siemens SINUMERIK 828D Specifications
General
Brand
Siemens
Model
SINUMERIK 828D
Category
Control Systems
Language
English
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