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Operating Manual, 01/2015, 6FC5398-8CP40-5BA2

805

Working with Manual Machine

15.1

Manual Machine

"Manual Machine" offers a comprehensive spectrum of functions for manual mode.

You can carry out all the important machining processes without writing a program.

Software options

You require the "ShopMill/ShopTurn" option for working with "Manual M

chine"

Machining

Machining before the center of rotation is typical.

Machine manufacturer

Please refer to the machine manufacturer's specifications.

Main screen

After power-up of the control, the basic screen appears for "Manual Machine".

Default Chapter5
- Preface5
- Table of Contents9
1 Fundamental Safety Instructions23
- General Safety Instructions23
- Industrial Security24
2 Introduction25
- Product Overview25
- Operator Panel Fronts26
- Overview26
- Keys of the Operator Panel27
- Machine Control Panels37
- Overview37
- Controls on the Machine Control Panel37
- User Interface41
- Screen Layout41
- Status Display42
- Actual Value Window45
- T,F,S Window47
- Current Block Display49
- Operation Via Softkeys and Buttons49
- Entering or Selecting Parameters51
- Pocket Calculator53
- Context Menu54
- Touch Operation54
- Changing the User Interface Language55
- Entering Chinese Characters55
- Function - Input Editor55
- Entering Asian Characters57
- Editing the Dictionary58
- Entering Korean Characters60
- Protection Levels62
- Online Help in SINUMERIK Operate64
3 Setting up the Machine67
- Switching on and Switching off67
- Approaching a Reference Point68
- Referencing Axes68
- User Agreement69
- Modes and Mode Groups70
- General70
- Modes Groups and Channels72
- Channel Switchover73
- Settings for the Machine74
- Switching over the Coordinate System (MCS/WCS)74
- Switching the Unit of Measurement75
- Setting the Zero Offset76
- Measuring the Tool78
- Measuring a Tool Manually78
- Measuring a Tool with a Tool Probe80
- Calibrating the Tool Probe82
- Measuring a Tool with a Magnifying Glass83
- Logging Tool Measurement Results84
- Measuring the Workpiece Zero85
- Logging Measurement Results for the Workpiece Zero87
- Settings for the Measurement Result Log88
- Zero Offsets90
- Display Active Zero Offset91
- Displaying the Zero Offset "Overview92
- Displaying and Editing Base Zero Offset93
- Displaying and Editing Settable Zero Offset94
- Displaying and Editing Details of the Zero Offsets95
- Deleting a Zero Offset97
- Measuring the Workpiece Zero97
- Monitoring Axis and Spindle Data98
- Specify Working Area Limitations98
- Editing Spindle Data99
- Spindle Chuck Data100
- Displaying Setting Data Lists102
- Handwheel Assignment103
- Mda105
- Loading an MDA Program from the Program Manager105
- Saving an MDA Program106
- Editing/Executing a MDI Program107
- Deleting an MDA Program108
4 Working in Manual Mode109
- General109
- Selecting a Tool and Spindle109
- T,S,M Window109
- Selecting a Tool111
- Starting and Stopping the Spindle Manually112
- Positioning the Spindle113
- Traversing Axes114
- Traverse Axes by a Defined Increment114
- Traversing Axes by a Variable Increment115
- Positioning Axes116
- Manual Retraction117
- Simple Stock Removal of Workpiece118
- Thread Synchronizing120
- Default Settings for Manual Mode122
5 Machining the Workpiece123
- Starting and Stopping Machining123
- Selecting a Program124
- Executing a Trail Program Run125
- Displaying the Current Program Block126
- Current Block Display126
- Displaying a Basic Block126
- Display Program Level128
- Correcting a Program129
- Repositioning Axes130
- Starting Machining at a Specific Point131
- Use Block Search131
- Continuing Program from Search Target133
- Simple Search Target Definition133
- Defining an Interruption Point as Search Target134
- Entering the Search Target Via Search Pointer135
- Parameters for Block Search in the Search Pointer136
- Block Search Mode137
- Controlling the Program Run139
- Program Control139
- Skip Blocks140
- Overstore142
- Editing a Program144
- Searching in Programs145
- Replacing Program Text146
- Copying/Pasting/Deleting a Program Block148
- Renumbering a Program149
- Creating a Program Block150
- Opening Additional Programs152
- Editor Settings153
- Display and Edit User Variables156
- Overview156
- R Parameters157
- Displaying Global User Data (GUD)158
- Displaying Channel Guds159
- Displaying Local User Data (LUD)160
- Displaying Program User Data (PUD)161
- Searching for User Variables162
- Displaying G Functions and Auxiliary Functions164
- Selected G Functions164
- All G Functions166
- G Functions for Mold Making166
- Auxiliary Functions168
- Mold Making View170
- Overview170
- Starting the Mold Making View173
- Specifically Jump to the Program Block174
- Searching for Program Blocks174
- Changing the View175
- Enlarging or Reducing the Graphical Representation175
- Modifying the Viewport176
- Displaying the Program Runtime and Counting Workpieces177
- Setting for Automatic Mode179
- Working with DXF Files181
- Overview181
- Displaying CAD Drawings181
- Open a DXF File181
- Cleaning a DXF File182
- Enlarging or Reducing the CAD Drawing183
- Modifying the Section183
- Rotating the View184
- Displaying/Editing Information for the Geometric Data185
- Importing and Editing a DXF File in the Editor186
- General Procedure186
- Specifying a Reference Point186
- Setting the Tolerance187
- Transferring the Drilling Positions188
- Accepting Contours191
6 Simulating Machining195
- Overview195
- Simulation before Machining of the Workpiece200
- Simultaneous Recording before Machining of the Workpiece201
- Simultaneous Recording During Machining of the Workpiece202
- Different Views of the Workpiece203
- Side View203
- Half Section203
- Face View204
- View204
- 2-Window205
- Graphical Display205
- Editing the Simulation Display206
- Blank Display206
- Showing and Hiding the Tool Path208
- Program Control During the Simulation208
- Changing the Feedrate208
- Simulating the Program Block by Block209
- Editing and Adapting a Simulation Graphic210
- Enlarging or Reducing the Graphical Representation210
- Panning a Graphical Representation211
- Rotating the Graphical Representation211
- Modifying the Viewport212
- Defining Cutting Planes213
- Displaying Simulation Alarms214
7 Creating a G Code Program215
- Graphical Programming215
- Program Views215
- Program Structure218
- Fundamentals219
- Machining Planes219
- Current Planes in Cycles and Input Screens219
- Programming a Tool (T)220
- Generating a G Code Program221
- Blank Input222
- Machining Plane, Milling Direction, Retraction Plane, Safe Clearance and Feedrate (PL, RP, SC, F)225
- Selection of the Cycles Via Softkey226
- Calling Technology Cycles231
- Hiding Cycle Parameters231
- Setting Data for Cycles231
- Checking Cycle Parameters232
- Programming Variables232
- Changing a Cycle Call233
- Compatibility for Cycle Support233
- Additional Functions in the Input Screens234
- Measuring Cycle Support234
8 Creating a Shopturn Program235
- Graphic Program Control, Shopturn Programs235
- Program Views235
- Program Structure240
- Fundamentals241
- Machining Planes241
- Machining Cycle, Approach/Retraction243
- Absolute and Incremental Dimensions245
- Polar Coordinates246
- Clamping the Spindle247
- Creating a Shopturn Program248
- Program Header250
- Generating Program Blocks253
- Tool, Offset Value, Feedrate and Spindle Speed (T, D, F, S, V)254
- Call Work Offsets256
- Repeating Program Blocks257
- Entering the Number of Workpieces258
- Changing Program Blocks259
- Changing Program Settings260
- Selection of the Cycles Via Softkey262
- Calling Technology Functions267
- Additional Functions in the Input Screens267
- Checking Cycle Parameters267
- Programming Variables268
- Setting Data for Technological Functions268
- Changing a Cycle Call269
- Compatibility for Cycle Support269
- Programming the Approach/Retraction Cycle270
- Measuring Cycle Support272
- Example: Standard Machining272
- Workpiece Drawing273
- Programming274
- Results/Simulation Test287
- G Code Machining Program289
9 Programming Technology Functions (Cycles)293
- Drilling293
- General293
- Centering (CYCLE81)294
- Drilling (CYCLE82)296
- Reaming (CYCLE85)301
- Boring (CYCLE86)303
- Deep-Hole Drilling 1 (CYCLE83)306
- Deep-Hole Drilling 2 (CYCLE830)312
- Tapping (CYCLE84, 840)322
- Drill and Thread Milling (CYCLE78)331
- Positions and Position Patterns335
- Arbitrary Positions (CYCLE802)336
- Row Position Pattern (HOLES1)341
- Grid or Frame Position Pattern (CYCLE801)343
- Circle or Pitch Circle Position Pattern (HOLES2)347
- Displaying and Hiding Positions352
- Repeating Positions354
- Rotate355
- General355
- Stock Removal (CYCLE951)355
- Groove (CYCLE930)358
- Undercut Form E and F (CYCLE940)361
- Thread Undercuts (CYCLE940)363
- Thread Turning (CYCLE99)366
- Thread Chain (CYCLE98)382
- Cut-Off (CYCLE92)388
- Contour Turning390
- General Information390
- Representation of the Contour391
- Creating a New Contour392
- Creating Contour Elements394
- Entering the Master Dimension400
- Changing the Contour402
- Contour Call (CYCLE62) - Only for G Code Program403
- Stock Removal (CYCLE952)404
- Stock Removal Rest (CYCLE952)412
- Plunge-Cutting (CYCLE952)415
- Plunge-Cutting Rest (CYCLE952)420
- Plunge-Turning (CYCLE952)423
- Plunge-Turning Rest (CYCLE952)429
- Milling431
- Face Milling (CYCLE61)431
- Rectangular Pocket (POCKET3)435
- Circular Pocket (POCKET4)444
- Rectangular Spigot (CYCLE76)454
- Circular Spigot (CYCLE77)461
- Multi-Edge (CYCLE79)468
- Longitudinal Groove (SLOT1)473
- Circumferential Groove (SLOT2)482
- Open Groove (CYCLE899)490
- Long Hole (LONGHOLE) - Only for G Code Program501
- Thread Milling (CYCLE70)503
- Engraving (CYCLE60)507
- Contour Milling514
- General Information514
- Representation of the Contour514
- Creating a New Contour516
- Creating Contour Elements519
- Changing the Contour524
- Contour Call (CYCLE62) - Only for G Code Program525
- Path Milling (CYCLE72)526
- Contour Pocket/Contour Spigot (CYCLE63/64)532
- Predrilling Contour Pocket (CYCLE64)534
- Milling Contour Pocket (CYCLE63)538
- Contour Pocket Residual Material (CYCLE63, Option)544
- Milling Contour Spigot (CYCLE63)547
- Contour Spigot Residual Material (CYCLE63, Option)552
- Further Cycles and Functions555
- Swiveling Plane / Aligning Tool (CYCLE800)555
- Swiveling Tool (CYCLE800)563
- Aligning Turning Tools - Only for G Code Program (CYCLE800)563
- Aligning Milling Tools - Only for G Code Program (CYCLE800)566
- Preloading Milling Tools - Only for G Code Program (CYCLE800)567
- High-Speed Settings (CYCLE832)568
- Subroutines572
- Additional Cycles and Functions in Shopturn574
- Drilling Centric574
- Thread Centered578
- Transformations581
- Translation583
- Rotation584
- Scaling585
- Mirroring586
- Rotation C587
- Straight and Circular Machining588
- Selecting a Tool and Machining Plane589
- Programming a Straight Line591
- Programming a Circle with Known Center Point593
- Programming a Circle with Known Radius595
- Polar Coordinates597
- Straight Line Polar598
- Circle Polar600
- Machining with Movable Counterspindle601
- Programming Example: Machining Main Spindle - Transfer Workpiece - Machining Counterspindle602
- Programming Example: Machining Counter-Spindle - Transfer Workpiece - Machining Main Spindle602
- Programming Example: Machining, Counterspindle - Without Previous Transfer603
- Programming Example: Machining Bar Material603
- Machining with Fixed Counterspindle609
10 Multi-Channel Machining611
- Multi-Channel View611
- Multi-Channel View in the "Machine" Operating Area611
- Multi-Channel View for Large Operator Panels614
- Setting the Multi-Channel View615
- Multi-Channel Support617
- Working with Several Channels617
- Creating a Multi-Channel Program618
- Entering Multi-Channel Data619
- Multi-Channel Functionality for Large Operator Panels622
- Editing the Multi-Channel Program625
- Changing the Job List625
- Editing a G Code Multi-Channel Program626
- Editing a Shopturn Multi-Channel Program628
- Creating a Program Block636
- Setting the Multi-Channel Function638
- Synchronizing Programs640
- Insert WAIT Marks643
- Optimizing the Machining Time644
- Automatic Block Building646
- Creating Automated Program Blocks646
- Editing a Converted Program647
- Simulating Machining648
- Simulation648
- Different Workpiece Views for Multi-Channel Support650
- Display/Edit the Multi-Channel Functionality in the "Machine" Operating Area651
- Running-In a Program651
- Block Search and Program Control652
- Stock Removal with 2 Synchronized Channels654
- Job List656
- Stock Removal658
- Synchronizing a Counterspindle659
11 Collision Avoidance (Only 840D Sl)665
- Activating Collision Avoidance665
- Set Collision Avoidance667
12 Tool Management669
- Lists for the Tool Management669
- Magazine Management670
- Tool Types671
- Tool Dimensioning674
- Tool List679
- Additional Data683
- Creating a New Tool684
- Measuring the Tool686
- Managing Several Cutting Edges687
- Delete Tool687
- Loading and Unloading Tools688
- Selecting a Magazine690
- Code Carrier Connection (Only 840D Sl)691
- Overview691
- Managing a Tool in a File694
- Tool Wear696
- Reactivate Tool699
- Tool Data OEM700
- Magazine702
- Positioning a Magazine704
- Relocating a Tool704
- Unload/Load/Relocate All Tools705
- Tool Details707
- Displaying Tool Details707
- Tool Data708
- Cutting Edge Data709
- Monitoring Data711
- Sorting Tool Management Lists712
- Filtering the Tool Management Lists713
- Specific Search in the Tool Management Lists715
- Changing the Cutting Edge Position or Tool Type717
- Settings for Tool Lists718
- Working with Multitool720
- Tool List for Multitool721
- Create Multitool722
- Equipping Multitool with Tools724
- Removing a Tool from Multitool725
- Delete Multitool725
- Loading and Unloading Multitool726
- Reactivating the Multitool727
- Relocating a Multitool729
- Positioning Multitool730
13 Managing Programs731
- Overview731
- NC Memory734
- Local Drive735
- USB Drives736
- FTP Drive737
- Opening and Closing the Program738
- Executing a Program740
- Creating a Directory / Program / Job List / Program List742
- Creating a New Directory742
- Creating a New Workpiece743
- Creating a New G Code Program744
- New Shopturn Program744
- Storing any New File745
- Creating a Job List746
- Creating a Program List748
- Creating Templates749
- Searching Directories and Files750
- Displaying the Program in the Preview751
- Selecting Several Directories/Programs752
- Copying and Pasting a Directory/Program754
- Deleting a Directory/Program756
- Changing File and Directory Properties757
- Set up Drives758
- Overview758
- Setting up Drives759
- Viewing PDF Documents765
- Extcall767
- Execution from External Storage (EES)769
- Overview769
- Backing up Data770
- Generating an Archive in the Program Manager770
- Generating an Archive Via the System Data771
- Reading in an Archive in the Program Manager773
- Read in Archive from System Data774
- Setup Data776
- Backing up Setup Data776
- Reading-In Set-Up Data779
- Rs-232-C781
- Reading-In and Reading-Out Archives Via a Serial Interface781
- Setting V24 in the Program Manager783
14 Alarm, Error and System Messages785
- Displaying Alarms785
- Displaying an Alarm Log787
- Displaying Messages788
- Sorting, Alarms, Faults and Messages789
- Creating Screenshots790
- PLC and NC Variables791
- Displaying and Editing PLC and NC Variables791
- Saving and Loading Screen Forms795
- Version796
- Displaying Version Data796
- Save Information797
- Logbook798
- Displaying and Editing the Logbook798
- Making a Logbook Entry799
- Remote Diagnostics801
- Setting Remote Access801
- Permit Modem803
- Request Remote Diagnostics803
- Exit Remote Diagnostics804
15 Working with Manual Machine805
- Manual Machine805
- Measuring the Tool806
- Setting the Zero Offset806
- Set Limit Stop807
- Simple Workpiece Machining808
- Traversing Axes808
- Taper Turning809
- Straight and Circular Machining810
- Straight Turning810
- Circular Turning812
- More Complex Machining813
- Drilling with Manual Machine814
- Turning with Manual Machine816
- Contour Turning with Manual Machine818
- Milling with Manual Machine819
- Simulation and Simultaneous Recording820
16 Working with a B Axis (Only 840D Sl)821
- Lathes with B Axis821
- Tool Alignment for Turning824
- Milling with a B Axis825
- Swiveling826
- Approach/Retraction828
- Position Pattern830
- Tool Selection for the Manual Mode832
- Measuring a Tool with the B Axis833
17 Working with Two Tool Carriers835
- Programming with Two Tool Holders835
- Measure Tool836
18 Teaching in a Program837
- Overview837
- General Sequence837
- Inserting a Block838
- Input Parameters for Teach-In Blocks839
- Teach-In Via Windows841
- General841
- Teach in Rapid Traverse G0842
- Teach in Straight G1842
- Teaching in Circle Intermediate and Circle End Point CIP843
- Teach-In a Spline843
- Editing a Block845
- Selecting a Block846
- Deleting a Block847
- Settings for Teach-In848
19 Ht 8849
- HT 8 Overview849
- Traversing Keys852
- Machine Control Panel Menu853
- Virtual Keyboard854
- Calibrating the Touch Panel856
20 Ctrl-Energy857
- Overview857
- Displaying Energy Consumption858
- Measuring and Saving the Energy Consumption860
- Long-Term Measurement of the Energy Consumption862
- Displaying Measured Curves863
- Using the Energy-Saving Profile864
21 Easy Message (828D Only)867
- Overview867
- Activating Easy Message869
- Creating/Editing a User Profile870
- Setting-Up Events872
- Logging an Active User on and off874
- Displaying SMS Logs875
- Making Settings for Easy Message876
22 Easy Extend (828D Only)877
- Overview877
- Enabling a Device878
- Activating and Deactivating a Device879
- Initial Commissioning of Additional Devices880
23 Service Planner (828D Only)881
- Performing and Monitoring Maintenance Tasks881
- Set Maintenance Tasks883
24 Edit PLC User Program (828D Only)885
- Introduction885
- Ladder Add-On Tool886
- Structure of the User Interface887
- Control Options889
- Displaying PLC Properties891
- Displaying Information on the Program Blocks892
- Displaying and Editing NC/PLC Variables894
- Loading Modified PLC User Program895
- Displaying Local Variable Table896
- Creating a New Block897
- Editing Block Properties Subsequently898
- Inserting and Editing Networks899
- Editing Network Properties901
- Displaying/Canceling the Access Protection902
- Displaying and Editing Symbol Tables903
- Searching for Operands904
- Inserting/Deleting a Symbol Table905
- Displaying the Network Symbol Information Table906
- Displaying and Editing PLC Signals907
- Displaying Cross References908
Appendix911
- 840D Sl Documentation Overview911
- Index913

Brand	Siemens
Model	SINUMERIK 828D
Category	Control Systems
Language	English

Siemens SINUMERIK 828D User Manual

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