8
ELECTRICAL SYSTEM 8-1
CONTENTS
ELECTRICAL SYSTEM
CAUTIONS IN SERVICING ................................................................8- 2
CONNECTORS ............................................................................8- 2
COUPLERS ..................................................................................8- 2
CLAMPS ......................................................................................8- 2
FUSES .......................................................................................... 8- 2
SEMI-CONDUCTOR EQUIPPED PARTS ...................................8- 2
BATTERY .....................................................................................8- 3
CONNECTING THE BATTERY ...................................................8- 3
WIRING PROCEDURE ................................................................8- 3
USING THE MULTI CIRCUIT TESTER .......................................8- 3
LOCATION OF ELECTRICAL COMPONENTS .................................8- 4
CHARGING SYSTEM .........................................................................8- 6
TROUBLESHOOTING ................................................................. 8- 6
INSPECTION ................................................................................8- 8
STARTER SYSTEM ............................................................................8-11
TROUBLESHOOTING .................................................................8-11
STARTER MOTOR REMOVAL AND DISASSEMBLY ...............8-12
STARTER MOTOR INSPECTION ............................................... 8-13
STARTER MOTOR REASSEMBLY AND REMOUNTING .......... 8-14
STARTER RELAY INSPECTION ................................................8-15
NEUTRAL RELAY INSPECTION ................................................8-16
PARKING BRAKE SWITCH ........................................................8-16
IGNITION SYSTEM .............................................................................8-17
TROUBLESHOOTING .................................................................8-17
INSPECTION ................................................................................8-19
2WD/4WD SELECTING SYSTEM ......................................................8-21
DESCRIPTION .............................................................................8-21
TROUBLESHOOTING .................................................................8-22
INSPECTION ................................................................................8-23
SPEEDOMETER .................................................................................8-25
PARTS NAMES ...........................................................................8-25
OPERATING PROCEDURE ........................................................8-26
INSPECTION ................................................................................8-28
LAMPS ................................................................................................8-30
HEADLIGHT AND AUXILIARY LIGHT ........................................8-30
BRAKE LIGHT/TAILLIGHT .........................................................8-32
SWITCHES .........................................................................................8-33
BATTERY ...........................................................................................8-35
SPECIFICATIONS .......................................................................8-35
INITIAL CHARGING ....................................................................8-35
SERVICING ..................................................................................8-37
RECHARGING OPERATION .......................................................8-37