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Wacker Neuson
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ET16
Wacker Neuson ET16 User Manual
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BA ET16 de* 1.0 * et16e300.fm
3-1
Introduction
3
3I
n
t
r
o
d
u
c
t
i
o
n
3.1
Machine overview
Position
Designation
Position
Designation
1
Boom light
7
Travel gear
2B
o
o
m
8
T
r
a
c
k
3
Roof lights (option)
9
Stabilizer blade
4
Cabin (o
ption)
10
Attachment (option)
5
Handh
olds
11
Shovel arm
6
Engine cover
12
--
Fig. 2
3
9
10
4
11
6
2
1
5
7
8
Introduction
36
38
Table of Contents
Default Chapter
2
Legend
2
Table of Contents
3
1 Foreword
7
Operator's Manual
7
Explanation of Symbols and Abbreviations
8
Environment
8
Abbreviations
9
Glossary
10
Right/Left/Front/Rear
11
Additional Control Circuits
11
Target-Group Definition
12
Operator Qualification and Requirements for Safe Operation
12
Conversion Table
13
Volume Unit
13
Unit of Length
13
Weight
13
Warranty and Liability
14
Safety Symbols and Signal Words
15
Qualification of Operating Personnel
16
Owner’s Duties
16
Required Knowledge of Operator
16
Preparatory Measures for the Operator
16
Conduct
17
Prerequisites for Operation
17
Operation
18
Preparatory Measures
18
Job Site
19
Danger Zone
19
Carrying Passengers
19
Mechanical Integrity
20
Starting the Engine of the Machine
20
Machine Operation
20
Machine Travel on Public Roads/Sites
21
Stopping the Engine of the Machine
21
Stopping and Securing the Machine
21
Lifting Gear Applications
22
Requirements
22
Fastening, Guiding and Removing Loads
22
Trailer Operation
24
Attachment Operation
24
Towing, Loading and Transporting
25
Removing and Fitting Attachments
25
Crane-Lifting
26
Transportation
27
Maintenance
27
Personal Safety Measures
28
Measures for Performing Maintenance
29
Modifications and Spare Parts
30
Protective Structures
30
Measures for Avoiding Risks
31
Hydraulic and Compressed-Air System
31
Electrical System
31
Tracks
31
Battery
32
Safety Instructions Regarding Internal Combustion Engines
32
Bleeding the Fuel System and Refueling
33
Handling Oil, Grease and Other Substances
34
Fire Hazard
34
Working Near Electric Supply Lines
34
Working Near Non-Electric Supply Lines
35
Behavior During Thunderstorm
35
Noise
35
Clean
35
3 Introduction
37
Machine Overview
37
Overview of Models and Trade Name
38
Brief Description of Machine
38
Canopy/Cabin
39
Definition of Fops/Front Guard Levels
39
Information and Regulations on Use
40
Designated Use
40
Labels
41
Type Labels
42
Serial Number
42
Description of Attachment
42
17-Digit Serial Number (from 2012)
43
Canopy/Cabin Nameplate
44
Nameplate for FOPS-Screen Category I
44
Nameplate for FOPS-Screen Category II
44
Warning Labels
45
Fasten Your Seat Belt
48
Lifting Eyes
50
Tie-Down Points
50
The Reservoir Contains Hydraulic Oil
50
Hydraulic Functions Active or Locked
51
Fuses and Relays
51
Coolant
51
Battery Master Switch
51
Maintenance Intervals
52
Hydraulic Easy Lock Quickhitch
53
ANSI Label (Option)
54
4 Putting into Operation
61
Cabin
61
Safety Instructions Regarding Entry and Exit
61
Entry and Exit (Canopy)
62
Cabin Entry and Exit
62
Unlocking and Locking the Door
63
Opening and Closing the Door
63
Opening/Closing the Front Window
64
Emergency Exit with Cabin Option
66
Seat Adjustment
67
Weight Adjustment
67
To Adjust to a Higher Weight
67
To Adjust to a Lower Weight
67
Horizontal Adjustment
68
Backrest Adjustment
68
Backrest Inclination to the Rear
68
Backrest Inclination to the Front
68
Safety Belt
69
Fastening the Seat Belt
70
Unfastening the Seat Belt
70
Longer/Shorter Lap Belt Adjustment
70
Fastening the Retracting Lap Belt
71
Unfastening the Retracting Seat Belt
71
Adjusting the Mirrors (Option)
72
Adjusting the Mirrors
73
Arm Rest
74
Fire Extinguisher
74
Responsibility for Machine Equipped with Protective Structures
75
Protective FOPS Structure/Small Screen
76
Assembly
77
Protective FOPS Structure/Large Screen – Category II (Option)
78
Shatter Protection (Option)
80
Overview of Control Elements
83
Cabin Overview
84
Display Element and Switches
86
Switch Panel on Control Lever Base on the Left
86
Indicator Lights and Warning Lights (Overview)
88
Display Element
88
Coolant Temperature
89
Fuel Tank Capacity
89
Operating Hour Meter
89
Maintenance Meter
89
Preparatory Work
90
Important Information before Putting the Machine into Operation
90
Requirements and Information for the Operating Personnel
90
Check Lists
91
Start-Up Checklist
91
Operation Checklist
92
Engine Shut-Off Checklist
92
Putting into Operation for the First Time and Running-In Period
93
Starting and Stopping the Engine
94
Starter
94
Starts the Engine
95
Control Lever Base
95
Control Lever Base Raised
95
Functional Check of Control Lever Base
95
Warm-Up Phase of Machine
96
Starting Aid
97
Low-Load Operation
100
Stopping the Engine
100
Actuate the Battery Isolator Switch
101
Steering System
103
Accelerator Actuation
103
Manual Throttle
103
5 Operation
103
Speed Range Selection
104
Hydraulic Brake
105
Mechanical Brake
105
Machine Travel
106
Machine Travel Position
106
Starting Machine Travel
106
Starting Machine Travel and Stopping
106
Machine Travel on Slopes
107
Operating Temperature Range
107
Preparations for Performing Machine Travel on Slopes
108
Downhill Machine Operation
109
Uphill Machine Operation
109
Differential Lock
110
Parking the Machine
110
Parking the Machine on Slopes
110
Lights/Signalling System
111
Working Lights
111
Horn
112
Rotating Beacon (Option)
112
Travel Signal (Option)
113
Heating and Ventilation
114
Wiper/Wash System
114
Basic Control Lever Functions (ISO and SAE Controls)
115
Work Hydraulics
115
Rotating the Upper Carriage
116
Hydraulic Swivel Unit Brake
117
ISO/SAE Controls (Option)
117
Stabilizer Blade
118
Changing the Width of the Stabilizer Blade
120
Increasing the Width of the Stabilizer Blade
120
Reducing the Width of the Stabilizer Blade
120
Telescopic Travel Gear
121
Hammer Operation
124
Working with a Hydraulic Hammer
125
Additional Control Circuit – AUX I
126
Operating the Additional Control Circuit
126
Swiveling the Boom
126
Lehnhoff Mechanical Quickhitch System (Optional)
127
Picking up an Attachment
128
Setting down an Attachment
130
Preparation for Hydraulic Quickhitch (Option)
131
Hydraulic Easy Lock Quickhitch (Option)
132
Manual HSWS Bolt Lock
136
Manual HSWS Bolt Unlocking
137
Connecting and Disconnecting Hydraulic Couplings
140
Hydraulic Connections
140
Load-Retaining Function
141
Attachments
143
Picking up
143
Setting down
144
Re-Equipping
145
Releasing the Pressure in the Work Hydraulics
145
Work Operation
147
Inadmissible Work Procedures
148
Retracting the Attachment
148
Working with the Drive Force
148
Working with the Swivel Force
148
Fully Lowering the Stabilizer Blade
149
Protecting the Stabilizer Legs/Blade against Shocks
149
Working with the Falling Force by Lowering the Attachment
149
Working with the Falling Force by Lowering the Machine
149
General Information Regarding Work Operation
150
Operation in Water
150
Operation Near the Sea
150
Traveling in Speed Range 2
150
Bucket Position When Digging
151
Working Alongside Trenches
151
Working with the Bucket
151
Digging Position
152
Grading
152
Loading Material
152
Freeing the Machine
153
Hints for Digging
153
Working on Slopes
153
Emergency Lowering
154
Coding New Starting Keys
155
Deleting Coded Keys
155
Immobiliser
155
Options
155
Shovel Bucket Operation
156
Putting out of Operation Temporarily
157
Putting out of Operation/Back into Operation
157
Putting Back into Operation
158
Disposal
159
Permanently Putting out of Operation
159
Towing the Machine
161
6 Transportation
161
Loading the Machine
163
Transporting the Machine
168
Revolving Superstructure Lock
168
Locking the Upper Carriage
168
Unlocking the Upper Carriage
168
Information on Maintenance
169
Responsibilities and Prerequisites
169
Important Safety Instructions on Maintenance
169
Maintenance Label
170
Explanation of Symbols on the Maintenance Label
171
Maintenance Overview
172
Maintenance Plan
172
Leakage Check
172
Visual Check
172
Daily Maintenance (User)
173
Weekly Maintenance (Every 50 Operating Hours) (User)
173
Maintenance Schedule of Lehnhoff Mechanical Quickhitch System
175
Quick Coupler System MS01 Maintenance (Operator)
175
Preparing Lubrication
176
Lubrication Plan
177
Live Ring (Ball Bearing)
179
Teeth of Live Ring
179
Fuel, Lubricants and Coolants
180
Hydraulic Oil Types
180
Engine Oil Types
181
Maintenance Accesses
182
Opening the Engine Cover
183
Cover on the Right
184
Cover on the Left
184
Disassemble/Assemble the Canopy or Cabin
185
Cleaning and Maintenance
189
Cleaning the Machine Is Divided into Three Separate Areas
190
Washing Solvents
190
Compressed Air
190
High-Pressure Cleaner
190
Engine Compartment
191
Seat Belt
191
Cleaning in a Saline Environment
191
Loose Threaded Fittings and Attachments
191
Lubrication Work
192
Fuel System
192
Important Information Regarding the Fuel System
192
Diesel Fuel Specification
192
Refueling
193
Stationary Fuel Pumps
194
Refueling from Barrels
194
Checking the Water Separator
195
Emptying the Water Separator
195
Bleeding the Fuel System
196
Engine Lubrication System
197
Important Information Regarding the Engine Lubrication System
197
Checking the Engine Oil Level
198
Filling up Engine Oil
198
Cooling System
199
Important Information Regarding the Cooling System
199
Checking the Coolant Level
200
Adding Coolant
200
Cleaning the Radiator
201
Air Filter
202
Important Information Regarding the Air Filter
202
Dirt Indicator
202
Replacing the Air Filter
202
Checking the Air Intake
203
V-Belt
204
Checking V-Belt Tension
204
Retension the V-Belt
204
Hydraulic System
205
Important Information on the Hydraulic System
205
Checking the Hydraulic Oil Level
206
Adding Hydraulic Oil
207
Checking the Hydraulic System for Leaks and General Condition
208
Important Information Regarding the Electrical System
209
Alternator
209
Heating, Ventilation and Air Conditioning System
210
Washer System
210
Axles/Travelling Drive
210
Braking System
210
Checking Track Tension
211
Correcting Track Tension
212
Tightening the Tracks
213
Reducing Tension
213
Maintenance of Attachments
214
Maintenance of Options
214
Exhaust Gas Treatment
214
Machine Preservation
214
Diesel Engine Malfunctions
215
Malfunctions of the Travelling Drive
216
Malfunctions of the Hydraulic System
216
Malfunctions of the Electrical System
217
Malfunctions in the Air Conditioning System
217
Disorders of Attachments
217
9 Technical Data
219
Models and Trade Names
219
Engine
219
Traveling Drive/Axles
221
Brake
221
Operating Hydraulics
221
Tracks
221
Steering System
221
Electrical Components
222
Electrical System
222
Main Fuse Box
223
Cabin Fuse Box
224
Tightening Torques
225
General Tightening Torques
225
Tightening Torques/Fine-Pitch Thread
225
Coolan
226
Noise Emissions
226
Compound Table
226
Vibration
227
Indications on Hand-Arm Vibration
227
Indications on Whole-Body Vibration
227
Machine Weight
231
Determining the Loading Weight
231
Application Areas and Application of Attachments
232
Technical Data of Attachments
233
ET16 (Without Quickhitch System)
233
ET16 (Easy Lock System)
233
ET16 Accessories
233
Excavator Forces
234
According to ISO 6015
234
Lift Capacity/Load
235
Safety Instructions Lift Capacity Tables
235
Lift Capacity Tables
238
Canopy/Standard Travel Gear
238
Canopy/Standard Travel Gear/Long Shovel Arm
238
Cabin/Telescopic Travel Gear
239
Cabin/Telescopic Travel Gear/Long Shovel Arm
239
Index
243
Index
246
4
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Wacker Neuson ET16 Specifications
General
Brand
Wacker Neuson
Model
ET16
Category
Excavators
Language
English
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