2-S15
L3130 · L3430 · L3830 · L4630 · L5030, WSM
CLUTCH
Release Holder and Clutch Lever
1. Draw out the clutch release hub (6) and the release bearing (4)
as a unit.
2. Remove the release fork setting screws (2).
3. Draw out the clutch lever (3) to remove the release fork (1).
(When reassembling)
• Make sure the direction of the release fork (1) is correct.
• Inject grease to the release hub (6).
• Be sure to set the snap pins (5).
W1015118
[3] SERVICING
Backlash between Clutch Disc Boss and Gear Shaft
1. Mount the clutch disc to the gear shaft.
2. Hold the gear shaft so that it may not turn.
3. Rotate disc lightly and measure the displacement around the disc
edge.
4. If the measurement exceeds the allowable limit, replace the disc.
W1016866
Thrust Ball Bearing
1. Remove the thrust ball bearing from release hub with a puller.
2. Check for abnormal wear on contact surface.
3. Hold bearing inner race and rotate outer race, while applying
pressure to it.
4. If the bearing rotation is rough or noisy, replace the bearing.
• Do not depress outer race, while installing thrust ball
bearing
W1017028
Clutch Disc Wear
1. Measure the depth from clutch disc surface to the top of rivet at
least 10 points with a depth gauge.
2. If the depth is less than the allowable limit, replace the disc.
3. If oil is sticking to clutch disc, or disc surface is carbonized,
replace the disc.
In this case, inspect transmission gear shaft oil seal, engine rear
oil seal and other points for oil leakage.
W1017162
Tightening torque
Release fork setting
screws
23.5 to 27.5 N·m
2.4 to 2.8 kgf·m
17.4 to 20.3 ft-lbs
(1) Release Fork
(2) Setting Screw
(3) Clutch Lever
(4) Release Bearing
(5) Snap Pin
(6) Release Hub
Displacement around
disc edge
Allowable limit
2.0 mm
0.079 in.
Disc surface to rivet top
(Depth)
Allowable limit
0.3 mm
0.012 in.