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ACS550-01
ABB ACS550-01 User Manual
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128
ACS550 User’s Manua
l
Start
-Up
Group 41: Process PID Set 2
Parameters of this group belon
g to PID parameter set 2. The ope
ration of
parameters 4101…4126 is a
nalogous with set 1 p
arameters 4001…4026.
PID parameter set 2 can be select
ed by parameter 402
7
PID
1
PAR
AM
SET
.
Group 41: Process PID Set 2
Code
Description
4101
…
4126
See 4001 …4026
127
129
Table of Contents
Default Chapter
3
Safety
3
Use of Warnings and Notes
4
Safety
4
Table of Contents
5
Table of Contents
7
Installation Flow Chart
7
Preparing for Installation
8
Lifting the Drive
8
Unpack the Drive
8
Drive Identification
8
Type Code
9
Ratings and Frame Size
9
Motor Compatibility
9
Tools Required
9
Suitable Environment and Enclosure
10
Suitable Mounting Location
10
Installing the Drive
11
Prepare the Mounting Location
11
Remove Front Cover
11
IP 54 / UL Type 12
12
Mount the Drive
12
Wiring Overview
13
Conduit/Gland Kit
13
Wiring Requirements
13
Power Connection Diagrams
15
Control Terminals Table
17
Install the Wiring
18
Checking Motor and Motor Cable Insulation
18
Wiring IP 21 / UL Type 1 Enclosure with Cables
19
Wiring IP 21 / UL Type 1 Enclosure with Conduit
20
Wiring IP 54 / UL Type 12 Enclosure with Cables
21
Wiring IP 54 / UL Type 12 Enclosure with Conduit
22
Check Installation
23
Re-Install Cover
24
Apply Power
25
Start-Up
25
Motor Data
25
Tuning – Parameters
26
Fault and Alarm Adjustments
26
Control Panels
27
Assistant Control Panel
27
Start-Up
27
Controls/Display Overview
28
Display Contrast
28
General Display Features
28
Soft Key Functions
28
Operating the Drive
29
Status Information
29
Access to Main Menu and the Other Modes
30
Other Modes
30
Parameters Mode
31
Start-Up Assistant Mode
31
Changed Parameters Mode
33
Clock Set Mode
33
Fault Logger Mode
33
Handling Inexact Downloads
34
Par Backup Mode
34
Download Failures
35
I/O Settings Mode
36
Basic Control Panel
37
Features
37
Output Mode
37
Reference Mode
39
Alarm Codes
41
Application Macros
42
Application Macro: ABB Standard (Default)
43
Application Macro: 3-Wire
44
Application Macro: Alternate
45
Application Macro: Motor Potentiometer
46
Application Macro: Hand-Auto
47
Application Macro: PID Control
48
Application Macro: PFC
49
Application Macro: Torque Control
50
Macro Default Values for Parameters
51
Complete Parameter List for ACS550
53
Complete Parameter Descriptions
65
FB Actual Signals
70
Fault History
72
Start/Stop/Dir
73
Reference Select
75
Constant Speeds
78
Analog Inputs
81
Relay Outputs
82
Analog Outputs
85
System Controls
86
Limits
90
Start/Stop
93
Accel/Decel
95
Speed Control
97
Torque Control
99
Critical Speeds
100
Motor Control
101
Maintenance Trig
103
Fault Functions
104
Automatic Reset
108
Supervision
109
Information
111
Panel Display Process Variables
112
Motor Temp Meas
114
Timer Functions
116
Process PID Set 1
120
Process PID Set 2
128
External / Trimming PID
129
Ext Comm Module
131
Panel Communication
132
EFB Protocol
133
PFC Control
135
Options
147
Embedded Fieldbus
148
Control Interface
148
Overview
148
Mechanical and Electrical Installation – EFB
149
Planning
149
Communication Set-Up – EFB
150
Serial Communication Configuration
151
Activate Drive Control Functions – EFB
152
Controlling the Drive
152
Start/Stop Direction Control
152
Input Reference Select
153
Miscellaneous Drive Control
153
Reference Scaling
153
Analog Output Control
154
Relay Output Control
154
Communication Fault
155
PID Control Setpoint Source
155
Actual Value Scaling
156
Feedback from the Drive – EFB
156
Pre-Defined Feedback
156
Diagnostics – EFB
157
Fault Queue for Drive Diagnostics
157
Serial Communication Diagnostics
157
Diagnostic Situations
158
Loss of Communication
158
No Master Station on Line
158
Normal Operation
158
Fault 28 – Serial 1 Err
159
Faults 31…33 – EFB1…EFB3
159
Intermittent Off-Line Occurrences
159
Feature Summary
160
Modbus Protocol Technical Data
160
Rtu
160
Communication Profiles
161
Mapping Summary
161
Modbus Addressing
161
Actual Values
167
Exception Codes
167
ABB Control Profiles Technical Data
168
Control Word
168
DCU Profile
168
ABB Drives Profile
169
ABB Drives and DCU Profiles
177
Fieldbus Adapter
180
Overview
180
Status Word
182
Reference
182
Planning
182
Mechanical and Electrical Installation – FBA
183
Mounting Procedure
183
Communication Set-Up – FBA
184
Serial Communication Selection
184
Activate Drive Control Functions – FBA
184
Scaling
185
System Control
185
Feedback from the Drive – FBA
187
Diagnostics – FBA
188
ABB Drives Profile Technical Data
190
Reference Handling
196
Generic Profile Technical Data
198
Diagnostics
200
Diagnostic Displays
200
Correcting Faults
201
Flashing Green – Alarms
201
Fault Listing
201
Fault Resetting
206
Flashing Red LED
206
Red LED
206
Correcting Alarms
206
Alarm Listing
207
Alarm Codes (Basic Control Panel)
209
Maintenance
211
Maintenance Intervals
211
Heatsink
211
Main Fan Replacement
212
Internal Enclosure Fan Replacement
213
Capacitors
213
Control Panel
214
Cleaning
214
Battery
214
Technical Data
215
Ratings
215
Symbols
216
Sizing
216
Derating
217
Temperature Derating
217
Altitude Derating
217
Single Phase Supply Derating
217
Input Power Connections
218
Input Power Specifications
218
Disconnect Device
218
Fuses
218
Emergency Stop Devices
220
Input Power Cables/ Wiring
220
Ground Connections
221
Unsymmetrically Grounded Networks
221
Floating Networks
222
Drive’s Power Connection Terminals
223
Power Terminal Considerations – R6 Frame Size
223
Ring Lugs
223
Compression Lugs
224
Motor Connections
225
Motor Connection Specifications
225
Ground Fault Protection
225
Grounding and Routing
226
Motor Cable Shielding
226
Drive’s Motor Connection Terminals
226
Minimum Requirement (CE & C-Tick)
226
Recommendation for Conductor Layout
227
Effective Motor Cable Screens
227
EN 61800-3 Compliant Motor Cables
227
Brake Components
230
Selecting the Braking Resistors (Frame Sizes R1 and R2)
230
Mandatory Circuit Protection
233
Control Connections
234
Control Connection Specifications
234
Control Cables
234
General Recommendations
234
Analog Cables
235
Digital Cables
235
Drive’s Control Connection Terminals
235
Efficiency
235
Cooling
235
Dimensions and Weights
237
Mounting Dimensions
237
Outside Dimensions
238
Units with IP 54 / UL Type 12 Enclosures
238
Degrees of Protection
239
Available Enclosures
239
Weight
239
Ambient Conditions
240
Materials
241
Applicable Standards
241
UL Markings
242
EMC (Europe, Australia, and New Zealand)
242
CE Marking
242
C-Tick Marking
242
Liability Limits
243
Electromagnetic Environments
243
Index
244
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ABB ACS550-01 Specifications
General
Brand
ABB
Model
ACS550-01
Category
Controller
Language
English
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