12 BRAKE SYSTEM 56
Preparatory work
– Check the front brake linings. ( p. 56)
S01166-10
Main work
– Move the brake fluid reservoir mounted on the handlebar to a horizontal position.
–
Remove screws
.
–
Remove cover
with membrane
.
–
Add brake fluid to level
.
Guideline
Level
(brake fluid level below reser-
voir rim)
5 mm (0.2 in)
Brake fluid DOT 4 / DOT 5.1 ( p. 87)
– Position the cover with the membrane. Mount and tighten the screws.
Info
Clean up overflowed or spilled brake fluid immediately with water.
12.6 Checking the front brake linings
Warning
Danger of accidents Worn-out brake linings reduce the braking effect.
– Ensure that worn-out brake linings are replaced immediately. (Your authorized KTM workshop will be glad to help.)
S01167-10
–
Check the brake linings for minimum thickness
.
Minimum thickness
≥ 1 mm (≥ 0.04 in)
» If the minimum thickness is less than specified:
– Change the front brake linings. ( p. 56)
– Check the brake linings for damage and cracking.
» If damage or cracking is visible:
– Change the front brake linings. ( p. 56)
12.7 Changing the front brake linings
Warning
Danger of accidents Incorrect maintenance will cause the brake system to fail.
– Ensure that service work and repairs are performed professionally. (Your authorized KTM workshop will be glad to help.)
Warning
Skin irritation Brake fluid causes skin irritation.
– Keep brake fluid out of the reach of children.
– Wear suitable protective clothing and safety glasses.
– Do not allow brake fluid to come into contact with the skin, the eyes or clothing.
– Consult a doctor immediately if brake fluid has been swallowed.
– Rinse the affected area with plenty of water in the event of contact with the skin.
– Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes.
– If brake fluid spills on to your clothing, change the clothing.
Warning
Danger of accidents Old brake fluid reduces the braking effect.
– Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your autho-
rized KTM workshop will be glad to help.)
Warning
Danger of accidents Oil or grease on the brake discs reduces the braking effect.
– Always keep the brake discs free of oil and grease.
– Clean the brake discs with brake cleaner when necessary.
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