Mercury MerCruiser MIE 8.2L MPI User Manual

4
A
STARTING SYSTEM
SERVICE MANUAL NUMBER 23
90-861326--1 MARCH 1999 Page 4A-1
ELECTRICAL SYSTEMS
Section 4A - Starting System
Table of Contents
Starting System Components 4A-2. . . . . . . .
Direct Drive Starter Motor 4A-3. . . . . . . . . . . .
Identification 4A-3. . . . . . . . . . . . . . . . . . . . .
Electrical Circuit Description 4A-3. . . . . . .
Specifications 4A-4. . . . . . . . . . . . . . . . . . . . . . .
Starter Specifications 4A-4. . . . . . . . . . . . .
Battery Cable Recommendations 4A-4. . .
Torque Specifications 4A-4. . . . . . . . . . . . .
Lubricants / Sealants / Adhesives 4A-4. . . . .
Direct Drive Starter Motor Exploded View 4A-6
Preparation 4A-7. . . . . . . . . . . . . . . . . . . . . .
Removal 4A-7. . . . . . . . . . . . . . . . . . . . . . . .
Starter Motor Disassembly 4A-8. . . . . . . . .
Cleaning 4A-9. . . . . . . . . . . . . . . . . . . . . . . .
Inspection 4A-9. . . . . . . . . . . . . . . . . . . . . . .
Reassembly 4A-9. . . . . . . . . . . . . . . . . . . . .
Pinion Clearance 4A-11. . . . . . . . . . . . . . . . .
Commutator End Frame Gap 4A-12. . . . . . .
Installation 4A-12. . . . . . . . . . . . . . . . . . . . . . .
Testing 4A-13. . . . . . . . . . . . . . . . . . . . . . . . . .
Field Coil Tests 4A-14. . . . . . . . . . . . . . . . . . .
Loose Electrical Connections 4A-15. . . . . . .
Turning the Commutator 4A-15. . . . . . . . . . .
Delco PG260 Starter Motor 4A-16. . . . . . . . . . .
Identification 4A-16. . . . . . . . . . . . . . . . . . . . .
Electrical Circuit Description 4A-16. . . . . . .
Specifications 4A-17. . . . . . . . . . . . . . . . . . . . . . .
PG260 Specifications 4A-17. . . . . . . . . . . . .
PG260 Starter Specifications 4A-17. . . . . . .
Battery Cable Recommendations 4A-17. . .
Torque Specifications 4A-18. . . . . . . . . . . . .
Lubricants / Sealants / Adhesives 4A-18. . . . .
PG 260 Starter Motor Exploded View 4A-19. .
Preparation 4A-20. . . . . . . . . . . . . . . . . . . . . .
Removal 4A-20. . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Switch 4A-20. . . . . . . . . . . . . . . . . .
Periodic Inspection 4A-20. . . . . . . . . . . . . . .
PG 260 Starter Motor Repair 4A-20. . . . . . . . . .
Removal 4A-20. . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 4A-21. . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection 4A-24. . . . . . . . . . .
Armature Tests 4A-25. . . . . . . . . . . . . . . . . . .
Brushes and Brush Holder 4A-26. . . . . . . . .
Reassembly 4A-27. . . . . . . . . . . . . . . . . . . . .
Pinion Clearance 4A-31. . . . . . . . . . . . . . . . .
Installation 4A-33. . . . . . . . . . . . . . . . . . . . . . .
PG260F1 Starter Motor 4A-34. . . . . . . . . . . . . .
PG260F1 Specifications 4A-34. . . . . . . . . . .
Torque Specifications 4A-34. . . . . . . . . . . . .
Lubricants/Sealants 4A-34. . . . . . . . . . . . . . .
Description 4A-34. . . . . . . . . . . . . . . . . . . . . .
Exploded View 4A-36. . . . . . . . . . . . . . . . . . .
Starter Motor Repair 4A-37. . . . . . . . . . . . . . . . .
Removal 4A-37. . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 4A-37. . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection 4A-40. . . . . . . . . . .
Armature Tests 4A-41. . . . . . . . . . . . . . . . . . .
Reassembly 4A-42. . . . . . . . . . . . . . . . . . . . .
Starter Solenoid 4A-46. . . . . . . . . . . . . . . . . .
Installation 4A-47. . . . . . . . . . . . . . . . . . . . . . .
Mando Starter Motor 4A-48. . . . . . . . . . . . . . . . .
Identification 4A-48. . . . . . . . . . . . . . . . . . . . .
Electrical Circuit Description 4A-48. . . . . . .
Specifications 4A-49. . . . . . . . . . . . . . . . . . . . . . .
Starter Specifications 4A-49. . . . . . . . . . . . .
Battery Cable Recommendations 4A-49. . .
Torque Specifications 4A-49. . . . . . . . . . . . .
Lubricants / Sealants / Adhesives 4A-49. . . . .
Description 4A-50. . . . . . . . . . . . . . . . . . . . . . . . .
Exploded View 4A-50. . . . . . . . . . . . . . . . . . .
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Index

Mercury MerCruiser MIE 8.2L MPI Specifications

General

Brand	Mercury
Model	MerCruiser MIE 8.2L MPI
Category	Engine
Language	English