ELECTRICAL SYSTEM
12-11
2.3 Preparation before disassembling
Mark the mating marks on magnetic switch, front bracket,
yoke and rear bracket to each other for reassembly.
2.3.1 Removing pinion set
&$87,21
The starter generates heat if it is left with current being
applied. Remove the pinion within 10 seconds.
(1) Connect the starter to the circuit as shown in the
illustration.
(2) Turn the switches SW1 and SW2 ON to move the
pinion out and then turn the SW2 OFF to stop the
rotation of the armature and the pinion.
(3) Place an appropriate tube on the pinion stopper.
Tap the tube with a hammer to drop the pinion stopper
to the clutch side. This will expose the stopper ring.
(4) Remove the stopper ring with pliers and remove the
pinion.
Note: Do not reuse the stopper ring for reassembly.
Connection to move the pinion forward
Removing pinion
2.3.2 Removing magnetic switch
Disconnect the leads, and remove the magnetic switch.
Removing magnetic switch
B
S
M
SW1
SW2
Battery
12V
Disconnect the lead
with a terminal
connected to
terminal M.
Tube
Stopper
ring
Spring
Pinion
Stopper ring
Pinion stopper
Connector
Magnet switch
Retaining bolt
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