ELECTRICAL SYSTEM
12-20
2.5.1 Applying grease
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To avoid mixing of different greases, remove old grease before applying new grease.
Make sure that the starter mounting surface, brushes, commutator and other electric current conducting compo-
nents are free from grease.
When overhauling the starter, apply grease to the following sliding surfaces, gears and bearings.
(1) Areas to which Multemp #6129 (Kyodo Yushi made) or the equivalent is applied
(2) Areas to which Molykote AG-650 (Dow Corning Toray made) or the equivalent is applied
(3) Areas to which Multemp OA-171 (Kyodo Yushi made) or the equivalent is applied
2.5.2 Installing pinion
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Before assembling, apply grease to the inner race
groove of the front bracket bearing.
Be sure to use a new stopper ring. Do not reuse the
stopper ring that has been removed.
(1) Put the overrunning clutch through the front bracket.
(2) Fit the internal gear into the gear shaft.
(3) Put the gear shaft through the overrunning clutch and
install the stopper on it.
(4) Install the stopper ring firmly to the shaft groove of
overrunning clutch.
(5) Using a gear puller, firmly pull the pinion stopper
closer to the stopper ring to fix.
Installing pinion
Plunger surface (a small amount) Sliding area between lever and overrunning clutch
Shaft sliding area of overrunning clutch Bearing of gear shaft
Gear shaft Rear bearing
Pinion gear fitting surface
Ball Gear shaft, gear and internal gear of armature
Spline of clutch
Pinion
spring
Pinion
Shaft of
overrunning clutch
Stopper ring
Stopper
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