3.98
9850060 R02 - 2020-2021 850 AXYS™ Long Track Snowmobile Service Manual
© Copyright Polaris Inc.
CYLINDER INSTALLATION
1. Install the cylinder base gasket
q
.
NOTICE
Install gasket with bead facing up.
2. Prior to installation of cylinder, liberally coat the inside
of each cylinder and the outside of each piston with
Polaris two-stroke engine oil.
3. Carefully install the cylinder
w
. Squeeze the piston
ring, then carefully slide the cylinder over the
compressed ring.
NOTICE
When installing a piston into a cylinder, verify each
piston ring opening is located at each piston ring
locating pin.
4. Install the six cylinder fasteners
e
and torque to
specification.
NOTICE
The longer cylinder fasteners should be positioned in
the exhaust side mounting holes.
TORQUE
Cylinder Fasteners:
40 ft-lbs (54 N·m)
Torque in sequence page 3.48
Apply VES oil under fastener head and to threads prior
to installation.
5. Install injectors, fuel rail, and new fuel rail fasteners
r
. Torque fasteners to specification.
IMPORTANT
Use new fuel rail mounting fasteners during installation.
TORQUE
Fuel Rail Fasteners:
First Pass: 5 ft-lbs (6.5 N·m)
Second Pass: 15 ft-lbs (20 N·m)
ENGINE / COOLING / EXHAUST
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