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9850060 R02 - 2020-2021 850 AXYS™ Long Track Snowmobile Service Manual

10.91

STARTER MOTOR / FLEX DRIVE

SERVICE

IMPORTANT

Disconnect battery before servicing starter motor

components. Always remove BLACK (-) battery cable

first, and then RED (+) cable. Reverse order during

battery installation.

The starter motor, flex drive, and pinion gear can be

serviced with the engine in the snowmobile.

1. Remove the side panels and hood.

2. Disconnect the battery. Remove the black (-) cable

first.

3. Remove the exhaust pipe and silencer.

4. When servicing the pinion gear, remove the following

components:

• Oil tank / clutch guard

• Drive belt

• Drive clutch

• Y-pipe

5. Remove the fasteners

attaching the pinion

assembly to the engine.

6. Carefully remove the pinion assembly from the

engine. The flex starter shaft may stay attached to the

pinion assembly.

7. Remove the positive starter cable

8. Remove the starter motor gear clamp

BATTERY / ELECTRICAL

Polaris 850 SKS 155 2020 User Manual

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