5
9850060 R02 - 2020-2021 850 AXYS™ Long Track Snowmobile Service Manual
© Copyright Polaris Inc.
5.23
11. Remove or slide the fuel tank
s
rearward.
FUEL TANK INSTALLATION – RMK
WARNING
Gasoline is extremely flammable and explosive under
certain conditions. Do not smoke or allow open flames
or sparks in or near the fuel tank / fuel system.
1. Verify the foam pads on the tunnel are installed and
not damaged. Install the fuel tank onto the vehicle.
2. Reconnect the fuel supply and return hose
connectors at the fuel pump flange assembly.
NOTICE
Note the position of the supply and return fuel hoses.
Connect the 5/16” connector to the 5/16” fitting on the
pump flange and connect the 3/8” connector to the 3/8”
fitting on the pump flange.
IMPORTANT
Do not apply excessive pressure to fuel fittings or clips.
3. Perform a push/pull test on the fuel line connections
with at least 5 lbs. of force.
IMPORTANT
Connections should NOT disengage during push/pull
test.
4. Install the fastener
q
securing the front fuel tank
bracket to the fuel tank. Torque fastener to
specification.
TORQUE
Fuel Tank Front Mounting Screw:
5 ft-lbs (7 Nm)
DO NOT OVER-TORQUE
5. Install the washers and nuts
w
securing the fuel tank
to tunnel. Torque screw to specification.
TORQUE
Fuel Tank Rear Mounting Screw:
9.5 ft-lbs (13 Nm)
DO NOT OVER-TORQUE
FUEL SYSTEM
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