BRAKES
9.6
3. Inspect vent slots (A) in cover and remove any
debris or blockage.
B
A
D
C
Sight
Glass
Ill. 1
4. If changing fluid, remove old fluid from reservoir
with a Mity Vact pump or similar tool.
Mity Vact (PN 2870975)
5. Add brake fluid to the indicated MAX level inside
reservoir.
MAX
Polaris DOT 3 Brake Fluid
(PN 2870990)
Rear Brake Caliper Bleeding Procedure
6. Begin bleeding procedure with the caliper that is
farthest from the master cylinder . Be sure the
hose fits tightly on fitting. (B) is Auxiliary Brake
Line, (A) is Hand Brake Line
E
F
A
B
G Install a wrench on the brake line banjo
bolt (E) to hold the banjo bolt in place.
Install a box end wrench on the caliper
bleeder screw (F).
G Attach a clean, clear hose to bleeder
screw (F) and place the other end in a
clean container.
NOTE: Fluidmaybeforcedfromsupplyport(B)when
brake lever is pumped. Place diaphragm (C) in
reservoir to prevent spills. Do not install cover. See
Illustration 1.
7. Slowlypump brakelever (D)until pressurebuilds
and holds.
8. While maintaining lever pressure, hold the banjo
bolt (E)withthe wrenchand open the topbleeder
screw (F). Close bleeder screw and release
brake lever . NOTE: Do not release lever before
bleeder screw is tight or air may be drawn into
caliper .
Bleeder Screw Torque
25--30 in.lbs. (2.80 --3.40 Nm)
9. Repeat procedure until clean fluid appears in
bleeder hose and all air has been purged. Add
fluid as necessary to maintain level in reservoir.
CAUTION:
Maintain at least 1/2″ (1.27 cm) of brake fluid in the
reservoir to prevent air from entering the master
cylinder.
10. Tighten bleeder screw securely and remove
bleederhose. Torquethebleederscrew to25--30
in.lbs. (2.80 --3.40 Nm)
.
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