BRAKES
9.7
Front Brake Caliper Bleeding Procedure
11. Locate the bleeder screw on one of the front
calipers.
Bleeder Screw
G Install a box end wrench on the bleeder
screw.
G Attach a clean, clear hose to bleeder
screw and place the other end in a clean
container.
12. Repeat Steps 7-10 for the remaining caliper(s).
13. Add Polaris Dot 3 Brake Fluid (PN 2870990)to
MAX level inside reservoir.
Master Cylinder Fluid Level:
MAX level inside reservoir
Sight glass must look dark, if sight
glass is clear, fluid level is too low
14. Install diaphragm, cover and screws. Align the
nub (if present) into the proper hole in the master
cylinder. Wiggle andpressdownon thecap tobe
sure if fits evenly and snug. Torque the screw on
the handle side first then torque other screw to 5
in.lbs.(0.56Nm).
NOTE: Besurethemastercylindercapisevenall
the way around. If the cap is cocked to one side,
repeat the process.
Rubber “nub” must be aligned and not
pinched when inserted into master cylinder
Rubber “nub”
Cap is Even
5in.lbs.(0.56Nm)
Torque Outer Nut First
15. Field test machine at low speed before putting
into service. Checkfor proper braking actionand
lever reserve. With lever firmly applied, lever
reserveshould be no less than1/2″ (1.3cm)from
handlebar.
16. Check brake system forfluidleaksandinspectall
hoses and lines for wear or abrasion. Replace
hose if wear or abrasion is found.
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