6.2
BRAKES
SPECIFICATIONS
Brakes / Torque
NOTE: Refer to the tightening procedures in this chapter when torquing the bolts. Some special procedures
are used when torquing certain bolts and fasteners. Do not re-use fasteners that have pre-applied locking
agents.
Table 6-1: FRONT BRAKE
Item Standard Service Limit
Brake Pad Thickness .275” / 7 mm .155” / 3.9 mm
Brake Disc Thickness .157” / 4.0 ± 2 mm .140” / 3.55 mm
Brake Disc Thickness Variance
Between Measurement
-- .002” / .051 mm
Brake Disc Runout -- .010” / .254 mm
Caliper Piston Diameter (Front) 1.250” / 31.75 mm --
Table 6-2: REAR BRAKE
Item Standard Service Limit
Brake Pad Thickness .275” / 7 mm .155” / 3.9 mm
Brake Disc Thickness .157” / 4.0 ± 2 mm .140” / 3.55 mm
Brake Disc Thickness Variance
Between Measurements
-- .002” / .051 mm
Brake Disc Runout -- .010” / .254 mm
Caliper Piston Diameter (Rear) 1.250” / 31.75 mm --
Table 6-3: TORQUE SPECIFICATIONS
Item
Torque ft.lbs.
(in.lbs.)
Torque (Nm)
Front / Rear Caliper Mounting Bolts 22 30
Handlebar Master Cylinder Clamp Bolts (70 in.lbs.) 7.9
Hand Master Cylinder Reservoir Cover (7 in.lbs.) .79
Brake Line Banjo Bolt 15 20
Brake Disc Bolts 18 24
Brake Line Flare Fittings 12-15 16-21
Bleeder Screw (36-46 in.lbs.) 4-5
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