IX.1
IX
A
Adjustments
Choke 3.17
Arvin Monotube Assembly
. . . . . . . . . . . . . . . . . . . . . 9.27
Arvin Monotube Disassembly
. . . . . . . . . . . . . . . . . . 9.26
B
Battery Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4
Belt Burning Diagnosis
. . . . . . . . . . . . . . . . . . . . . . . . 7.10
Belt Inspection
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.9
Belt Installation (TEAM driven clutch)
. . . . . . . . . . . . 7.11
Belt Removal - Team Driven Clutch
. . . . . . . . . . . . . 7.11
Brake Caliper Assembly
. . . . . . . . . . . . . . . . . . . . . . . 6.15
Brake Caliper Removal
. . . . . . . . . . . . . . . . . . . . . . . . 6.14
Brake Caliper Replacement
. . . . . . . . . . . . . . . . . . . . 6.14
Brake Disc Replacement
. . . . . . . . . . . . . . . . . . . . . . 6.15
Brake Fluid Indicator
. . . . . . . . . . . . . . . . . . . . . . . . . . 3.16
Brake Fluid Type
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.16
Brake Light Switch Replacement
. . . . . . . . . . . . . . . 6.14
Brake Line Replacement
. . . . . . . . . . . . . . . . . . . . . . 6.13
Brake Pad Replacement
. . . . . . . . . . . . . . . . . . . . . . . 6.15
Brake System
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.10
Bleeding 6.11
Compensating Port 6.10
Fluid Change 6.11
Overview 6.10
Brake System Maintenance
. . . . . . . . . . . . . . . . . . . . 3.16
Brake Fluid 3.16
Brake Lever Travel 3.16
C
Carbureted Electrical Systems . . . . . . . . . . . . . . . . 11.15
Carburetor Fuel Systems
. . . . . . . . . . . . . . . . . . . . . . . 4.3
Mikuni (Long) Pilot Air Jets 4.4
Mikuni (Short) Pilot Air Jets 4.4
Mikuni Jet Needles 4.4
Mikuni Main Jets 4.3
Mikuni Notched Piston Valves 4.4
Mikuni Pilot Jets 4.3
Mikuni Starter Jets 4.3
Typical Fuel System 4.5
Carburetor Synchronization
. . . . . . . . . . . . . . . . . . . . 4.14
Chaincase
Chains 6.3
Gears 6.3
Chaincase Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5
Chaincase Assembly View
. . . . . . . . . . . . . . . . . . . . . . 6.4
Chaincase Disassembly
. . . . . . . . . . . . . . . . . . . . . . . . 6.5
Chassis Lubrication
. . . . . . . . . . . . . . . . . . . . . . . . . . . 3.14
Chaincase Oil Level Check 3.15
Chaincase Oil Level Replacement 3.15
Choke and Choke Cable 3.15
Drive Chain Tension Adjustment 3.15
Driveshaft Bearing 3.14
Rear Suspension 3.14
Throttle Cable 3.15
Cleanfire Fuel Injection
. . . . . . . . . . . . . . . . . . . . . . . . 4.15
2007 700 CFI Fuel Pump Service 4.32
2007 700 CFI Fuel System 4.32
CFI Drop-In Fuel Pump Fuel System 4.34
CFI Drop-In Fuel Pump Removal 4.34
CFI Drop-In Fuel Pump Service 4.34
CFI Ignition Coils 4.27
CFI Regulator / Rectifier 4.27
Chassis Power Capacitor 4.27
Chassis Relay 4.22
Clutch Guard Electrical Center 4.19
Crankshaft Position Sensors 4.25
Diagnostic Trouble Codes 4.16
Diagnostic Trouble Code Troubleshooting 4.18
ECU CNA Connector 4.20
ECU CNB Connector 4.21
Engine Coolant Temperature Sensor 4.28
Exhaust Temperature Sensor 4.25
Exhaust Valve Assembly 4.27
Fuel Hose Disconnect Fittings 4.29
Fuel Injectors 4.28
Fuel Rail / Fuel Injector Removal and Installation 4.30
Knock Sensor 4.28
MFD Blink Codes 4.18
Stator Assembly 4.26
System Overview 4.15
Temperature / Air Pressure Sensor 4.25
Throttle / Ignition Kill System 4.23
Vehicle Speed Sensor 4.24
Console Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . .10.4
Conventional Battery
. . . . . . . . . . . . . . . . . . . . . . . . . .11.3
Cooling System Bleeding
. . . . . . . . . . . . . . . . . . . . . . .3.7
Cooling Systems
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.41
2007 - 2008 600 / 700 RMK 5.45
2007 - 2008 CFI Touring 5.44
2007 600 IQ / Switchback / LX - 2008 CFI LX 5.43
2007 700 Dragon IQ 5.42
2008 800 CFI RMK 155 5.47
2008 800 CFI RMK 163 5.47
2008 IQ CFI 121 and Switchback 5.46
800 CFI Thermostats 5.41
Thermostat Orientation 5.41
Crankcase Inspection
Bearing fit 5.6
Crankshaft
Runout Inspection 5.5
Truing 5.10
Crankshaft Indexing
. . . . . . . . . . . . . . . . . . . . . . . . . . . .5.8
Crankshaft Inspection
Checking Crankshaft Indexing 5.8
Connecting Rod (small end) 5.7
Connecting rod bearing 5.7
Indexing 5.8
Main bearing 5.7
Cylinder Honing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.9
Cylinder Measurements
. . . . . . . . . . . . . . . . . . . . . . . . .5.5
D
Decal Replacement . . . . . . . . . . . . . . . . . . . . . . . . . .10.10
Detonation Control (DET)
. . . . . . . . . . . . . . . . . . . . .11.17
Diagnostic Plugs
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.18
Digital Wrench
Connections 4.36
Engine Controller Reprogramming 4.38
Overview 4.36
Updating 4.37
Version / Fileset Identification 4.38
Digital Wrench Diagnostic Software
. . . . . . . . . . . . .4.36
Drive / Driven Clutches
. . . . . . . . . . . . . . . . . . . . . . . . .3.5
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