IX.2
Belt Deflection Adjustment 3.5
Belt Deflection Inspection 3.5
Engine Isolator Limiter Setting 3.6
Torque Stop Adjustment 3.6
Drive Clutch
Assembly 7.16
Disassembly 7.14
Identification 7.13
Removal 7.13
Roller Installation 7.15
Roller Removal 7.15
Spider Indexing 7.17
Drive Clutch Weights
. . . . . . . . . . . . . . . . . . . . . . . . . . .7.6
Drive Gears and Chains
. . . . . . . . . . . . . . . . . . . . . . . .6.3
Drive Shaft Installation
. . . . . . . . . . . . . . . . . . . . . . . . . .6.9
Drive Shaft Removal
. . . . . . . . . . . . . . . . . . . . . . . . . . .6.9
Drive System Terminology
Backshifting 7.2
Clutch Weight 7.2
Drive Spring 7.2
Driven Spring 7.2
Engagement RPM 7.2
Final Gearing 7.3
Helix/Ramp 7.3
Low/High Ratio Lines 7.3
Neutral Speed 7.2
Shift Out Overrev 7.2
Driven Clutch
Removal 7.18
Driven clutch installation
. . . . . . . . . . . . . . . . . . . . . . .7.18
Drivetrain
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.7
Assembly View - Electronic Speedometer Type 6.8
Assembly View - Speedometer Cable Type 6.7
E
Electric Reverse (PERC) . . . . . . . . . . . . . . . . . . . . . .11.18
Electric Start
IQ 11.11
Electrical Specifications
. . . . . . . . . . . . . . . . . . . . . . . .11.2
Electrical System Maintenance
. . . . . . . . . . . . . . . . .3.21
Headlight Bulb Replacement 3.21
Engine Component Assemblies
. . . . . . . . . . . . . . . . .5.17
2007 - 2008 600 / 700 / 800 CFI Oil Hose Routing 5.32
2007 - 2008 600 / 700 / 800 CFI Recoil / Stator Assembly 5.26
2007 - 2008 600 / 700 / 800 CFI Water / Oil Pump Assembly 5.31
2007 - 2008 600 / 700 CFI Crankcase / Crankshaft Assembly 5.27
2007 - 2008 600 / 700 CFI Cylinder Head / Cylinders / Pistons 5.22
2008 800 CFI Crankcase / Crankshaft 5.29
2008 800 CFI Cylinder Head / Cylinder / Pistons 5.24
600 HO Carbureted Crankcase 5.20
600 HO Carbureted Cylinders / Cylinder 5.17
600 HO Carbureted Pistons / Crankshaft 5.19
600 HO Carbureted Recoil / Magneto 5.18
600 HO Carbureted Water / Oil Pump 5.21
Engine Data Formulas
. . . . . . . . . . . . . . . . . . . . . . . . . .2.5
Compression Ratio 2.5
Compression Ratio Example 2.6
Head cc Removal Example 2.6
Port Opening Duration 2.6
Engine Inspections
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5
Cylinder Head 5.5
Engine Installation
. . . . . . . . . . . . . . . . . . . . . . . . . . . .5.36
Engine Maintenance
. . . . . . . . . . . . . . . . . . . . . . . . . . .3.7
Coolant Surge Tank 3.7
Cooling System Bleeding 3.7
Exhaust Valves 3.7
Oil Pump Adjustment - Carbureted Models 3.8
Oil Pump Adjustment - CFI Models 3.9
Recommended Coolant 3.7
Engine Mounting Systems
. . . . . . . . . . . . . . . . . . . . . 5.13
2007 700 IQ CFI / 2008 IQ CFI 5.16
2007 IQ 600 CFI 5.14
2007 IQ Carbureted 5.13
2008 IQ 600 Carbureted 5.15
Engine Removal
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.33
Engine Specifications
. . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
Component Torque Sequences 5.4
Fastener Torque Guide 5.2
Service Specifications 5.3
Exhaust System Assembly View
. . . . . . . . . . . . . . . 5.48
Exhaust Valve Maintenance
. . . . . . . . . . . . . . . . . . . 5.12
Assembly 5.12
Disassembly 5.12
Optional Springs 5.12
F
Fenders and Side Panels . . . . . . . . . . . . . . . . . . . . . . 10.6
FOX PS-5 Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . 9.28
FOX PS-5 Disassembly
. . . . . . . . . . . . . . . . . . . . . . . 9.27
Fresh Pack Battery
. . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3
Front Bumper Assembly
. . . . . . . . . . . . . . . . . . . . . . . 10.4
Front Suspension
Alignment Bar Specifications 8.10
Assembly Illustration 8.5
Camber and Toe Specifications 8.2
Setup and Adjustments 8.10
Camber 8.10
Camber Adjustment 8.11
Handlebar Centering 8.11
Rod End Engagement 8.11
Rod Ends 8.11
Toe Adjustment 8.11
Front Suspension Type by Model
. . . . . . . . . . . . . . . . 8.3
Front Torque Arm Limiter Strap Adjustments
. . . . . 8.38
Fuel / Intake System Maintenance
. . . . . . . . . . . . . . 3.11
Air Intake / Pre-Filters 3.13
Fuel Filter - Carbureted Models 3.11
Fuel Filter - CFI Models 3.12
Fuel Tank Vent System 3.13
Oil Filter 3.12
Water Sediment Trap 3.11
Fuel Pump Overview
. . . . . . . . . . . . . . . . . . . . . . . . . 4.10
Fuel Rail Bleeding
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.29
Fuel Systems
Service Warnings and Precautions 4.2
Fuel Tank Pressure Test
. . . . . . . . . . . . . . . . . . . . . . 4.30
G
Gearing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2
General Reference
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8
Fuel / Oil Premix Ratios 2.8
Gasoline Volatility 2.8
Measurement Conversion Chart 2.10
Metric Tap Drill Sizes 2.9
SAE Tap Drill Sizes 2.9
Standard Bolt Torque Specification 2.8
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