Name: Polaris Outlaw 500
Brand: Polaris
Rating: 4 (1 reviews)

General Information Chapter 1 14

Maintenance Chapter 2 Maintenance 216

Maintenance16
Chapter 218
Maintenance Chart Key18
Periodic Maintenance Chart18
Periodic Maintenance Overview18
Pre-Ride Maintenance Interval19
Recommended Pre-Ride Fluid Level Checks19
Brakes20
50 - 100 Hour Maintenance Interval21
100 - 300 Hour Maintenance Interval22
Fuel System22
Maintenance References23
Lubricants and Service Products24
- Polaris Lubricants, Maintenance and Service Products24
Fuel System and Air Intake25
- Fuel System25
- Fuel Lines25
- Vent Lines26
- Fuel Valve26
- Carburetor Draining26
- Carburetor Pilot Screw Adjustment27
- Idle Speed Adjustment27
- Throttle Inspection27
- Throttle Cable / Electronic Throttle Control (Etc) Adjustment28
- Choke Adjustment28
- Air Filter and Pre-Filter Service28
- Air Box Drain Tube29
- Crankcase Breather Filter Inspection29
General Vehicle Inspection and Maintenance25
- Pre-Ride / Daily Inspection25
- Frame, Nuts, Bolts, and Fasteners25
Engine and Transmission29
- Engine Oil Level Check29
- Engine Oil and Filter Service30
- Oil Pump Priming Procedure31
- Compression Test31
- Exhaust Pipe / Spark Arrestor31
- Engine Mount Locations32
Liquid Cooling System32
- Cooling System Overview32
- Coolant Strength / Type33
- Cooling System Hoses33
- Radiator33
- Recovery Bottle Coolant Level Inspection33
- Cooling System Pressure Test34
- Radiator Screen Removal34
Final Drive34
- Clutch Adjustment34
- Reverse Lock-Out Lever Inspection and Cable Adjustment34
- Sprocket Inspection34
- Drive Chain Inspection / Replacement35
- Drive Chain Tension35
- Drive Chain Adjustment36
- Rear Driveshaft Boot Inspection36
- Rear Driveshaft Boot "Pressure Equalizing37
Electrical and Ignition System37
- Battery Maintenance37
- Battery Inspection / Removal38
- Battery Terminals / Bolts38
- Off Season Storage38
- Engine- To- Frame Ground38
- Charging Procedure38
- Spark Plug Inspection39
- Ignition Timing39
Steering and Suspension39
- Steering39
- Controls40
- Wheel Alignment40
- Steering Inspection / Tie Rod Ends and Hubs41
- Toe Alignment Adjustment42
- Camber and Caster42
- Suspension Spring Preload Adjustment42
- Rear Shock Compression Adjustment44
Brake System44
- Brake System Inspection44
- Hose / Fitting Inspection45
- Brake Pad Inspection45
- Brake Testing45
Wheels and Tires45
- Wheels45
- Wheel, Hub, and Spindle Torque Table45
- Wheel Removal: Front or Rear45
- Tire Pressure46
- Tire Inspection46

Engine48

Fuel System / Carburetion Chapter 4 Fuel System / Carburetion96

Body / Steering / Suspension Chapter 5 Body / Steering / Suspension110

Brakes Chapter 6 Brakes150

Electrical Chapter 7 Electrical174

Brand	Polaris
Model	Outlaw 500
Category	Offroad Vehicle
Language	English

Polaris Outlaw 500 User Manual

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Polaris Outlaw 500 Specifications

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