2.5
MAINTENANCE
2
0 - 50 Hour Maintenance Interval
Periodic Maintenance Chart
Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(KM)
E
Air Filter,
Main Element
- Weekly - Inspect; replace as needed
E
Engine / Trans Oil
Change (Break-In)
1 H - -
Perform a break-in oil change at 1 hour or 1
tank of gas
E
Engine / Trans
Oil Change
10 H - 100 (160) Check pre-ride level
E
Oil Filter Change 10 H - 100 (160) Replace with oil change
Brake Pad Wear 10 H Monthly 100 (160) Inspect periodically
Battery 20 H Monthly 200 (320) Check terminals; clean; test
E
Engine Breather
Filter (in air box)
20 H Monthly 200 (320) Inspect; replace if necessary
Valve Lash 50 H - -
Check clearance. Re-shim only if out of
specification.
General
Lubrication
50 H 3M 500 (800)
Lubricate all grease fittings, pivots, cables,
etc.
Drive Chain 50 H 6M 500 (800)
Inspect daily;
adjust and lubricate as needed
Front / Rear Suspension 50 H 6M 500 (800)
Inspect; tighten fasteners; grease
(especially after washing or driving in high
water levels) See page 2.6
Carburetor Float Bowl 50 H 6M 500 (800) Drain bowl periodically and prior to storage
E
Throttle Cable / ETC
Switch
50 H 6M 500 (800)
Inspect; adjust; lubricate;
replace if necessary
E Choke Cable 50 H 6M 500 (800)
Inspect; adjust; lubricate;
replace if necessary
Clutch cable 50 H 6 M 500 (800) Inspect, lubricate, adjust
E
Carburetor Air Intake /
Flange
50 H 6M 500 (800) Inspect ducts for proper sealing / air leaks
Cooling System 50 H 6M 500 (800)
Inspect coolant strength seasonally;
pressure test system yearly
Steering 50 H 6 M 500 (800) Lubricate
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