Polaris Outlaw 500 User Manual

3.3
ENGINE
3
SPECIFICATIONS
Torque Specifications
ES50PL
Fastener Thread ES50PL: Ft. Lbs. (Nm)
Blind Plug (Crankcase) 1/8 PT 6.6–11.1 (9–15 Nm)
Blind Plug (Oil Filter Cover) 1/4 PT 12.5–17 (17–23 Nm)
Bearing Stop Plates 6mm 8.1–9.6 (11–13 Nm)
Camshaft Chain Tensioner Blade Bolt 8mm 10–12.2 (13.5–16.5 Nm)
Camshaft Chain Tensioner 6mm 6.6–8.1 (9–11 Nm)
Camshaft Chain Tensioner Cap 6mm 6.6–8.1 (9–11 Nm)
Camshaft Support 8mm 6.6–7.5 (9–10 Nm)
Carburetor Adaptor 8mm 11.8–14.8 (16–20 Nm)
Crankcase Cover 8mm 6.6–8.1 (9–11 Nm)
Crankshaft Nut (Primary Drive Sprocket) 18mm 81–96 (110–130 Nm)
Crankshaft Nut (Ball Bearing at Crankshaft) 32mm 66–81 (90–110 Nm)
Cylinder Base / Head Bolts
11mm
6mm
Refer to Page 3.42
6–8 (9–11 Nm)
Clutch Basket Nut 18mm 66–81 (90–110 Nm)
Clutch Cover 6mm 6.6–8.1 (9–11 Nm)
Drive Sprocket and Sprocket Cover 6mm 6.6–8.1 (9–11 Nm)
Flywheel (Apply engine oil to threads) 14mm 111–125 (150–170 Nm)
Neutral Indicator Switch 5mm 2.2–3.7 (3–5 Nm)
Oil Delivery Pipe 12mm 11.1–15.5 (15–21 Nm)
Oil Drain Bolt (Crankcase) 14mm 14–17 (19–23 Nm)
Oil Filter Cover Housing and Oil Pump Case 6mm 6.6–8.1 (9–11 Nm)
Oil Hose Fittings 8mm 8.1–10.3 (11-14 Nm)
One Way Valve Plug 11mm 11.1–15.5 (15-21 Nm)
One Way Clutch Screws 6mm 9.6–11.1 (13–15 Nm)
Pulser Coil (Apply PN2871557 to threads) 5mm 1.8–2.6 (2.5–3.5 Nm)
Pressure Plate Screws 6mm 6.6–8.1 (9–11 Nm)
Shift Cam 6mm 5.9–7.4 (8–10 Nm)
Shift Lever 6mm 6.6–8.1 (9–11 Nm)
Shift Detent Arm (Apply PN 2871557 to threads) 6mm 6.6–8.1 (9–11 Nm)
Stator Housing Cover 6mm 6.6–8.1 (9–11 Nm)
Stator Plate 5mm 4.1–5.8 (5.5–6.5 Nm)
Starter Motor 6mm 6.6–8.1 (9–11 Nm)
Spark Plug 12mm 11.1–14.8 (15–20 Nm)
Timing Cover Plug (Center) 32mm 7.4–8.8 (10–12 Nm)
Timing Cover Plug (Timing window) 14mm 2–4 (3–5 Nm)
Thermo Cover 6mm 5.2–6.6 (7–9 Nm)
Thermo Switch 3/8 NPT 23.6–28 (32–38 Nm)
Valve Cover 6mm 6.6–8.1 (9–11 Nm)
Water Pump Impeller 6mm 6.6–8.1 (9–11 Nm)
Water Pump Housing Cover 6mm 6.6–8.1 (9–11 Nm)
Radiator Thermistor -- 8 ±12 in.lbs. (0.8 ± 1.36 Nm)

Polaris Outlaw 500 Specifications

General

Brand	Polaris
Model	Outlaw 500
Category	Offroad Vehicle
Language	English