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Suzuki LT-F500F 2002 User Manual

Suzuki LT-F500F 2002
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4-18 DRIVE TRAIN
LEFT SIDE SHIM SELECTION
• Install the removed right side shim(s) and differential assem-
bly.
• Put a few pieces of solder (O.D.: 1.2 – 1.5 mm × L: 6 mm) on
the bearing outer race, as shown.
NOTE:
* Do not install the left side shim(s) at this time.
* Apply a small quantity of grease to the solders to prevent them
from falling.
• Assemble the gear case cover and tighten its bolts to the
specified torque in a crisscross pattern. (!4-14)
NOTE:
* Do not apply a sealant to the mating surface of the gear case.
* Do not apply a thread lock to the case cover bolts.
(!4-14)
( Gear case cover bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
• Remove the gear case cover. (!4-4)
• Measure the thickness of compressed solder with the
micrometer.
# 09900-20205: Micrometer
• Select the proper size of shim(s) from the right chart, accord-
ing as the compressed solder thickness.
• After selecting the proper size of shim(s), check or adjust the
backlash and tooth contact.
Part No.
Shim thickness
For left side of differential
ring gear (
:
4-20)
0.70 mm (0.0276 in)
0.75 mm (0.0295 in)
0.80 mm (0.0315 in)
0.85 mm (0.0335 in)
0.90 mm (0.0354 in)
0.95 mm (0.0374 in)
1.00 mm (0.0394 in)
27445-38FA0 1.05 mm (0.0413 in)
(Shim set: 16 pcs) 1.10 mm (0.0433 in)
1.15 mm (0.0453 in)
1.20 mm (0.0472 in)
1.25 mm (0.0492 in)
1.30 mm (0.0512 in)
1.35 mm (0.0531 in)
1.40 mm (0.0551 in)
1.45 mm (0.0571 in)

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Suzuki LT-F500F 2002 Specifications

General IconGeneral
BrandSuzuki
ModelLT-F500F 2002
CategoryOffroad Vehicle
LanguageEnglish

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