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Volvo Penta MD22 - Page 22

Volvo Penta MD22
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20
Cylinder head
8
Adjust each valve lifter in the following order: Re-
move the valve lifter (A1) and remove the shim
(A2), located on top of the valve spring washer
(A3). Calculate the adjustment for each valve lifter
using the notes from operation 12A-02 Measure the
thickness of the existing shim. If the clearance
must be increased insert a thinner shim of the thick-
ness required. If the clearance must be decreased
insert a thicker shim. Use the average clearance of
0.30 mm for the inlet 0.40 mm for the exhaust
valves when calculating. Lubricate the valve lifter
and insert it in the hole. Repeat the operation for
each valve lifter requiring adjustment.
9
When all the shims requiring changing have been
replaced, install the camshaft in position and install
the temporary camshaft pulley hub. Remove the ad-
justment drift and the locking tool from the flywheel.
Turn the crankshaft a quarter turn clockwise. Install
the camshaft mountings and check that the valve
clearance is correct, operation 12A-02.
10
If the play is correct, remove the camshaft pulley
hub and the camshaft mountings. Turn the crank-
shaft a quarter turn counter-clockwise. Install the
adjustment drift and the locking tool on the flywheel.
Lubricate the valve lifters and the camshaft bearing
journals and cams.
11
Install the camshaft cover, operations 12A-01.
12
Install the new front and rear stuffing box on the
camshaft, operations 12A-04 and 12A-05.
13
Install the camshaft pulley and the timing belt, see
section 15. Remove the locking drifts from the fuel
injection pump pulley and adjust the belt tension,
operation 15A-03.
14
Remove the adjustment drift. Check the fuel injec-
tion pump adjustment, operations 17A-03.
15
Install the cap of the timing cover, operation
15A-01.
16
Install the screw in the adjustment hole in the cam-
shaft cover. Install the back plate for the camshaft
cover.
Install the bracket for the seawater pump, operation
21A-08 and the seawater pump, operation 20A-06.
17
Turn the crankshaft two revolutions to ensure that
there is nothing preventing free movement.

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