20-6 Power Pack
Power Pack
20
BMS (Battery Management System)
[Before 2022MY]
Tools Required (includes tools required for
parent jobs):
• T20
• T25
• T27
• T30
• T40
• 3/16” standard screwdriver
• 2mm hex wrench
• 7mm combination wrench
• 7mm socket and ratchet
• 10mm socket
• 22mm 6-point socket
• Non-marring trim removal/pry tool
• O-ring pick
• Scissor jack
• Ratchet straps (x2)
• Hoist
Zero Motorcycles Specialty Tools Required
(includes tools required for parent jobs):
• Power Pack fixture
New Seals Required:
• Controller cable seals (quantity: 5)
• Controller cable O-rings (quantity: 5)
New Fasteners Required:
• Cable ties (quantity: 3)
• Double loop cable tie (quantity: 1)
Removal
1. PERFORM LOCKOUT PROCEDURE: See
Lockout Procedure, page 10.1.
2. Prior to starting the BMS replacement
procedure, obtain the yellow key and both
black keys. It is possible to that the keys will
need to reprogrammed after replacing the
BMS.
3. Remove high voltage DCDC and CONT fuses.
See High Voltage Fuses, page 70.1.
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