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Zetor
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MAJOR
Zetor MAJOR User Manual
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Fuel tank
Fuel tank is located on the left
side of the tractor. A plastic
tank with a volume of 80 litre
s is mounted as a standard.
Do not step on
the tank!
NM13N089
ACQUAINTANCE WITH THE TRACTOR
35
35
37
Table of Contents
Table of Contents
4
Location of Serial Numbers
10
User´s Safety Instructions
12
General Safety Regulations
12
Proper Clothing
12
Starting the Engine
13
Driving Operation
13
Transportation of Persons, Operation
13
Fire Prevention Principles
14
Preventive Daily Maintenance
15
Front Passenger´s Seat Notification
16
Protection of Cab against Aerosols
16
The Level of External Noise of Tractor
17
The Level of Internal Sound of Tractor
17
The Level of Vibrations on Driver´s Seat
17
Tractors Equipped with Front End Loader
18
Principles for Operating Tractors Equipped with Front End Loader
19
Zetor Tractors Used for Work in the Woods
20
Preventive Daily Maintenance
22
Fuel System Leaks
22
Engine Oil Level
22
Cooling System
22
Hydrostatic Steering
23
Trailer Brakes
23
Hitches
23
After Wirk with Front Implements and in Case of Cooler Clogging
23
Tyres and Wheels
24
Short Functional Test
24
Acquaintance with the Tractor
26
Safety Cab
26
Opening Doors from the Outside
26
Opening Doors from the Inside
26
Rear Window
27
Bottom Rear Window
27
Side Window
27
Hinged Lid
27
Driver´s Seat
28
Tilting Steering Wheel
28
Panel of Switches on Cab´s Roof
28
Switches and Controls on the Dashboard
28
Direction Indicator Switch
29
Headlights Switch
29
Front Windshield Wiper and Washer
29
Switch Box Key in the Position (0)
29
Switch Box Key in the Position (I)
30
Switch Box Key in the Position (II)
30
Cab Heating
30
Cab Heating Registers
30
Cab Air Condition
31
Dashboard
31
Information Display - Basic View
32
Information Display - Maintenance Notifications
32
Information Display - Fault Notifications
32
Manual Fuel Control Lever
32
Hydraulic Control
33
Auxiliary Hydraulic Switchboard Control
33
Pedals
33
Differential Lock
33
Reversing Lever
34
Gear Shifting Lever
34
Road and Reduced Speeds Shifting Lever
34
Manual Brake and PTO Shaft Disengagement Lever
34
Front Drive Axle Control Lever
35
PTO Shaft Drive Engagement Lever
35
PTO Shaft Revolutions 540 and 1000 Rpm Shifting Lever
35
Battery Disconnector
35
Fuel Tank
36
Driving Operation
38
Before You Start the Engine
38
Starting the Engine
38
If Engine Does Not Start
39
Manipulation with Starter
39
Immediately after Start
39
Engine Heating
39
Engine Performance Limitation
40
Drive Away
40
Selection of Road or Reduced Speeds
41
Gear Shifting
41
Selecting Driving Direction - Reversing Lever
41
Gear Shifting from Lower to Higher Gears
42
Gear Shifting from Higher to Lower Gears
42
Travelling up the Slope
42
Travelling down the Slope
42
Differential Lock
43
Front Drive Axle Control
43
Driving with Front Drive Axle Engaged
43
Foot Brakes Pedals
43
Trailer and Semi-Trailer Air Brakes
44
Notification Signalization of Air Pressure Drop
44
Single Hose Air Brakes for Trailer
44
Hydraulic Brakes of Trailers
45
Connecting and Disconnecting Quick Couplings of Trailer Hydraulic Brakes
45
Stopping the Tractor - Manual Brake
45
Stopping the Engine
45
Leaving the Tractor
46
Hydrostatic Steering Failure Warning Signalization
46
Important Notification
46
Running in the Tractor
48
General Principles of New Tractor Run-In in First 100 Hours of Operation
48
In First 10 Hours of Operation
48
From 100 Hours of Operation
48
Transportation
50
Front Hook
50
Multistage Adjustable Suspension
50
Vertical Adjustment and Multistage Suspension Disassembly
50
Automatic Mouth of the CBM Stage Hitch
51
Swing Drawbar
51
Modular Suspension System for Trailers and Semitrailers
51
Swing Drawbar Bracket Module
51
Aggregation with Trailer and Semitrailer
52
Maximum Permitted Vertical Static Suspensions Load for Trailers and Semitrailers
52
Drive of Agricultural Machinery
54
Working with PTO Shaft
54
PTO Shaft Covers
54
Manual Disengagement of PTO Shaft Clutch Lever
55
PTO Shaft Drive Engagement Lever
55
PTO Shaft Revolutions 540 and 1000 Rpm Shifting Lever
55
Rear PTO Shaft - Independent Revolutions
56
Rear PTO Shaft - Dependent Revolutions
56
Maximum Transmitted Output
56
Drive of Machines with Greater Inertia Masses
57
Hydraulic System
58
Hydraulic Equipment
58
Hydraulic Control Panel
58
Means of Internal Hydraulic Circuit Regulation
58
Internal Hydraulic Circuit Control Elements
58
Free (Floating) Position
59
Speed of Three-Point Linkage Lowering Control
59
Hydraulic Sensitivity System Control
59
Position Regulation of Rear Three-Point Linkage Heave
60
Power Regulation of Three-Point Linkage Heave
60
Mixed Regulation of Three-Point Linkage Heave
61
External Hydraulic Circuit
61
Extrernal Hydraulic Circuit Control Elements
61
Two-Section Switchboard External Hydraulic Circuit Controlling Levers Function
62
One-Section Switchboard External Hydraulic Circuit Controlling Levers Function
62
Quick-Couplers Engagement and Disengagement
63
Connecting Machines and Tools to External Hydraulic Circuit
63
Hitches
64
Rear Three-Point Linkage
64
Safety Principles When Working with a Three-Point Linkage
64
Vertical Adjusment of Lifting Draw Bars
64
Fixed and Free Position of Lower Hydraulic Draw Bars
65
Limiting Draw Bars
65
Upper Draw Bar
65
Selection of Holes in Bracket
66
Lower Draw Bar with Slipping out End Pieces
66
Lower Draw Bar with CBM Hooks
66
Securing Lower Draw Bars with CBM Hooks
66
Wheel Track Change
68
Change of Front Wheels Track with Front Drive Axle
68
Setting Wheel Stops with Front Drive Axle
68
Front Wheels Toe-In
69
Adjustment of Toe-In of the Wheels of the Front Driving Axle
69
Front Drive Axle Fenders
69
Rear Wheel Track Change
70
Ballast Weights
72
Ballast Weights in Front of Bonnet Grill
72
Weights of Rear Wheels
72
Valve for Filling Tires with Liquid
72
Making Front Wheels Stable
72
Filling Tires with Liquid Procedure
73
Draining Liquid from Tires Procedure
73
Anti-Freezing Solution for Filling Tires
74
Electric Installation
76
Basic Service Information
76
Accumulator Battery
76
Battery Disconnector
76
Accumulator Battery Maintenance
77
Alternator
77
Alternator Maintenance
77
Fuse Box
78
Placement of Fuses in Fuse Box
78
Lights Adjustment in Tractor´s Grill Check
79
Lights Adjustment in Tractor´s Grill
79
Lights Adjustment in Cab Roof Check
79
Tractor Maintenance
80
Before Starting the Engine
80
After Starting the Engine
80
Steps Taken after Every 100 Hours of Operation
80
Steps Taken after Every 500 Hours of Operation
80
Steps Taken Beyond 500 Mth Interval
80
Replacing Fillings and Filters
81
Used Operation Liquids and Fillings - Amount
81
ZETOR Service Fillings
82
Motor Oils
82
Specification of Oil for Tractor Transmission Devices
82
Specification of Oil for the Front Driving Axle
82
Specification of Oil for the Tractor Hydrostatic Control System
82
Other Recommended Service Fillings Tested on Zetor Tractors
82
Oil to Gear Systems of Tractors
82
Oil for the Front Driving Axle
82
Oil for the Hydrostatic Steering of the Tractors
83
Plastic Lubricant for the Tractor
83
Liquid for the Cooling System of the Tractors
83
Fuel
83
Tractor Greasing Plan
84
Three-Point Linkage and Rear Semi-Axes Bearings
84
Maintenance Instructions
86
Front Bonnet Opening
86
Checking Oil Levels in Engine
86
Draining Oil from Engine
86
Replacing Full-Continuous Motor Oil Filter
87
Pouring Oil to Engine
87
Fuel Filtering
87
Raw Fuel Filter Clearing
88
Cartridge Replacement in the Raw Fuel Filter
88
Cartridge Replacement in the Fine Fuel Filter
88
Fuel System Venting
89
Air Filter Maintenance
89
Recovery of the Mainair Cleaner Element
89
Replacing the Safety Element of the Air Cleaner
89
Reassembly of the Air Cleaner Elements
90
Checking Amount of Oil in Hydrostatic Steering Tank
90
Replacing Oil and Hydrostatic Steering Filter Element
91
Venting Hydraulic Circuit of Hydrostatic Steering
91
Replacing the Hoses of Hydrostatic Steering
92
Bleeding the Heating System
92
Coolant Replacement
93
Checking the Oil in Gear Box, Final Drive Housing and Rear Axle
93
Replacing Oil Filter Element of Hydraulic Pump
94
Gear System Drain Plug
94
Oil Replacement in Gear System
94
Filling, Controlling and Draining Hole of Oil of Front Drive Axle
95
Filling, Controlling and Draining Hole of Oil of Front Wheels Reducers
95
Air System Tightness Inspection
95
Heating Filtration Element
95
Air-Condition Filtration Elements
96
Filtration Elements Cleaning
96
Draining the Condensate from Air Collector
96
Air Condition Maintenance
96
Maintenance and Treatment of Tires
97
Detaching Tractor
97
Adjustment
98
Flat Belt Drive Tension of Accessories
98
Stretching the V-Belt in the Air-Conditioner Compressor
98
Stretching the V-Belt in the Compressor
98
P.T.O. Shaft Clutch Control Lever Adjustment
99
Adjusting Clutch Pedal
99
Main Technical Parameters
100
Main Tractor's Parameters (MM)
100
Tractor´s Weight
100
Technical Data of Engines
100
Permitted Maximum Load of Front Axle (Kg)
101
Permitted Maximum Load of Rear Axle (Kg)
101
Permitted Maximum Weight of Set 'Tractor + Mounted Machine' (Kg)
101
Front Tires Steerability
101
Bearing Capacity of Rear Tires
102
Hydraulic System
102
Tractor´s Speed in Km/H with Engine Nominal Revolutions
102
Performance on Rear PTO Shaft
103
Independent PTO Shaft Revolutions
103
5
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Zetor MAJOR Specifications
General
Hydraulic System
Open center
Displacement
4.156 l
Number of Cylinders
4
PTO Speed
540/1000 rpm
Engine Type
Zetor
Engine
Zetor
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