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Emerson Bettis 500 User Manual
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Installation and Operation Manual
E2K
-405-0218 Rev
. 2
Feb
ruar
y 2018
85
Appendix
Appendix
A
.3
Module Identification and Location
(I
OM Card)
H1
H2
P6
(M
CM)
(TSM)
(PSM)
P12
P3
P2
P2
P2
(APD)
(STC)
T1
T2
T3
L3
L2
L1
P5
P6
(MOTOR)
(HOUSING)
P9
GR
D
(APD)
J11
P11
(CCM)
(LDM)
P8
J8
(ACM)
(CCM)
(LDM)
P13
(IOM Card)
(STC)
GN
D
P5
P7
P12
P3
P9
14
P13
P8
J8
J1
1
P1
1
02
03
04
05
2 of 2
1 of 2
14
01
08
12
15
(DBM)
OPTIONAL
BATTERY
09
P15
P15
07
(CAM)
OPTIONAL
P17
J17
8
ck
ts
3
ck
ts
14 ckts
12
ck
ts
6 ckts
16
ck
ts
06
4 ckts
2
ck
ts
6
ck
ts
10
11
3 each
13
3 each
(CCM)
GRD
GRD
T1
T
2
T3
L2
L1
L3
CLA
SS
CODE
TITLE
X.
XX
X
M
od
el
500
Wiring
w/ M
C
M Ext
+
.001
of
1
_
__
__
FINISH 125 RMS
SI
ZE
10
DWG NO.
C
X.XX
.005
+
TM
.020
+
REV
A
Copyrigh
t
2014, Emerson Process Management Valve Actuation
LLC
,
All Rights Reserved.
APP
RVD
CHKD
IN
I
NCHES
EA
N
DWN
DIMENSIONS
-
SCALE A
SCALE C
X.XXXX
MATERIALS
DATE
DATE
06/17/14
ANGLES
DATE
+
0.5°
NT
NT
1
SHEET
D
ES
CRIPTION
A
REV
ECO
DATE
06/17/14
EA
N
R
EVIS
IONS
DWN
AP
P'D
ORIGINA
L
REL
EA
S
E
(EXT
EN
SION
)
Description
8
708
6
-1
20
AWG (R
ed
)
8
708
7
-1
8
708
7
-3
8
720
7
-1
P/N
3
722
2
-2
3
722
2
-1
1
3
722
2
-1
2
3
722
2
-1
0
3
722
2
-9
18
AWG (Red)
14
AWG (G
re
en)
14
AWG (G
re
en)
14
AWG (Red)
14
AWG (Bla
ck
) (3
ea.
)
20
AWG (R
ed
)
20
AWG (R
ed
)
22
AWG (R
ed
)
20
AWG (R
ed
)
872
0
7-
2
872
0
7-
3
20
AWG (Red)
Le
ngt
h
It
em #
01
02
03
04
05
06
07
08
10
11
12
13
14
15a
14
/1
2/
10
AW
G,
Clas
s F
14
/1
2/
10
AW
G,
Clas
s H
12"
20"
20"
12"
9.5"
4"
8"
14"
20"
6"
20
"
20
AWG (Blue)
6"
872
0
7-
4
24" - 27"
24" - 27"
8
708
7
-4
20"
20
AWG (R
ed
)
Qty
.
8 ckts
14
ckt
s
12
ckt
s
6 ckts
16
ck
ts
4
ck
ts
2
ck
ts
6
ck
ts
2 each
3 each
2 each
1 each
2 each
3each
3each
N/A (OEM)
N/A (OEM)
87
20
7-5
15
b
3
ckt
s
09
26
AWG (R
ed,
Black
)
12"
DR
RG
06/17/14
06/17/14
92
94
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1: Important Notes
9
User Safety
9
Purpose
9
Storage Procedures
10
E2K-405-0218 Rev
10
Section 2: Quick Start
11
Set Position Limits
11
Figure 2-1 Declutch Lever and Handwheel
13
Figure 2-2 Setting Limits - Electrical Operation
14
Figure 2-3 Setting Limits Manual Operation
15
Network Setup
16
Check Settings
16
Section 3: Installation
17
Preparing the Stem Nut
17
Figure 3-1 Preparing the Stem Nut
17
Mechanical Installation Onto the Valve
18
Electrical Connections
19
Remove Separate Terminal Chamber (STC) Cover
19
Figure 3-2 Removal of STC Cover
19
Sealing Cable/Conduit Entries
20
Recommended Terminal Connections
20
Cable Connections
21
Replace Terminal Compartment Cover
21
External Earth/Ground Connections
21
Figure 3-3 Control Terminal Connections
21
Figure 3-4 Power Terminal Connections
21
Display Backup Module (DBM) - Optional
22
Figure 3-5 Earth/Ground Connection
22
Discrete Controlled Inputs
23
Figure 3-6 Control Input Wiring
23
Figure 3-7 Inhibit and ESD Wiring
24
Figure 3-8 TEC2 PST Wiring Diagram
24
Auxiliary Control Module (ACM) - Optional
25
Wiring the ACM
25
Figure 3-9 ACM Wiring Connections - ACM (Analog Control Module)
25
Figure 3-10 ACM Installation Connections - ACM (Network Control Module)
26
Figure 3-11 ACM Wiring Connections
26
Analog Controlled - Power Supply Connections
27
Figure 3-12 ACM - Analog Output with External Power Supply
27
Figure 3-13 ACM - Analog Output with Internal Power Supply
27
Figure 3-14 ACM - Analog Input with External Power Supply
28
Figure 3-15 ACM - Analog Input with Internal Power Supply
28
Figure 3-16 Futronic - 3 Wire Analog Control with External Power Supply
29
Figure 3-17 Futronic - 3 Wire Analog Control with Internal Power Supply
29
Network Controlled
30
Table 3-1 Connecting Actuator a to Actuator B
30
Auxiliary Relay Module (ARM) Wiring
31
Figure 3-18 ARM Wiring Diagram
31
Table 3-2 ARM Wiring Connections
31
Figure 3-19 ARM Wiring Connections
32
Remote Display Module (RDM) Connection to the Actuator - Optional
33
Figure 3-20 Connecting RDM Cables to the STC
33
24 VDC Power Source
34
Figure 3-21 RDM Interface Module (Support both 24V DC and AC)
34
115/230 Vac Power Source
35
RDM Connections and Dip Switch Settings
35
Table 3-3 RDM Connections with Internal Power Source (24VDC)
35
Table 3-4 RDM Connections with External Power Source (External AC)
35
Table 3-5 Dip Switch (SW5 and SW6) Settings
35
Two Rdms (One 24 VDC and One 115/208/220/230 Vac Power Source)
35
Figure 3-22 TEC2 Wiring Diagram
36
Section 4: Operation
37
Local Display Module Display Module with Bluetooth
37
Model 87340
37
Figure 4-1 TEC2 Controller
37
Figure 4-2 Local Display Module (LDM)
37
Graphics Display and Message Center
38
Control Knob and Selector Knob
38
Leds
38
Table 4-1 LDM Rotating Knobs
38
Normal Display Function
39
Figure 4-3 Normal Display
39
Table 4-2 Normal Display Functions
39
Remote Display Module (RDM) Display Module with Bluetooth
40
Model 87340
40
RDM Operation with LDM
40
Table 4-3 RDM and LDM Operation Priority
40
Initializing the Actuator
41
Setting Position Limits
41
View Existing Settings
41
Table 4-4 Default Configuration Settings
42
Figure 4-4 Display Settings
44
Local Control Operation
45
Remote/Auto Control Operation
46
February
47
Section 5: Customizing Actuator Settings
48
Entering Setup Mode
48
Figure 5-1 Setup
49
Setting Limits
50
Changing Display
50
Displaying Unit Parameters
51
Figure 5-2 Change Display
51
Figure 5-3 Displaying Unit Parameters
52
Change Settings
53
Figure 5-4 Change Settings
54
Passcode Entry
55
Figure 5-5 Passcode Entry
56
Valve Control Setup
56
Figure 5-6 Valve Control Setup
57
Figure 5-7 Set Valve Travel Limits (Normal Operation Mode - Set Limits with Electrical Operation)
58
Set Valve Travel Limits
58
Figure 5-8 Set Valve Travel Limits Normal Operation Mode - Set Limits with Handwheel Operation
59
Discrete Input Setup
60
Figure 5-9 Discrete Input Setup
60
Discrete Output Setup
61
Table 5-1 Relay Outputs #1 through #5 Configuration
61
Table 5-2 Relay Output Function List
62
Figure 5-10 Discrete Output Setup
63
Inhibit and ESD Setup
64
Table 5-3 Relay Outputs #9 through #12 Configuration
64
Figure 5-11 Inhibit and ESD Setup
65
Figure 5-12 Two-Speed Timer Setup
66
Two-Speed Timer Setup
66
Analog Setup (ACM Required)
67
Figure 5-13 Analog Setup
68
Figure 5-13-1 Analog Input 1 Calibration Setup
69
Figure 5-13-2 Analog Input 2 Calibration Setup
70
Figure 5-13-3 Analog Output 1 Calibration Setup
71
Figure 5-13-4 Analog Output 2 Calibration Setup
72
Network Setup (CAM and Controlinc ACM Required)
73
Figure 5-14 Network Setup
74
Figure 5-14-1 Network Setup Display Menu
75
5.5.10 Tag Name Setup
76
Figure 5-15 Tag Name Setup Menu
76
5.5.11 Passcode Setup
77
Figure 5-16 Passcode Setup Menu
77
Figure 5-17 Battery Enable Menu
78
Figure 5-18 Set Time and Date Menu
78
5.5.12 Reload Factory Settings
79
Figure 5-19 Bluetooth
79
Section 6: Troubleshooting
80
Troubleshooting Problems/Corrective Action for Actuator Operation
80
Display Diagnostics
81
Figure 6-1Display Diagnostic
81
Display Alarm Log
82
Figure 6-2 Display Alarm Log Example
82
Display Torque Profile
83
Figure 6-3 Display Torque Profile
83
Display Operation Log
84
Display Torque Archive
84
Figure 6-4 Display Operation Log
84
Display Hardware
85
Display Operation Archive
85
Figure 6-5 Display Operation Archive
85
Figure 6-6 Display Hardware
86
Section 7: Maintenance
87
Maintenance Schedule
87
Lubrication
87
Pressure Relief
87
Fuse Replacement
87
Lifting
88
Battery Disposal
88
Cleaning of LDM
88
Improper Use
88
Battery Replacement - "Clicker
88
Figure 7-1 Fuses in the STC
88
Section 8: Regulatory Information
89
Appendix A
90
Appendix A
90
Exploded View (Model-500 Torque Unit Only)
90
M-500 with Thrust Base Installation Drawing
91
Module Identification and Location
93
Infrared Controller (IRC) - "Clicker
94
Figure A-1 Clicker
94
A.4 Infrared Controller (IRC) – "Clicker
94
Irda Port
95
Disconnect - Circuit Breaker
95
A.5 Irda Port
95
Figure A-2 Circuit Breaker Module (CBM)
96
Common Bolt Tightening Torques
97
Bluetooth Specifications
99
A.8 Bluetooth Specifications
99
5
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Emerson Bettis 500 Specifications
General
Brand
Emerson
Model
Bettis 500
Category
Controller
Language
English
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