FRC InControl TGA400 User Manual

TGA300 Rev180405
2
CONTENTS
Table of Contents
CONTENTS ................................................................................................................ 2
INTRODUCTION ...................................................................................................... 4
Overview ................................................................................................................ 4
Features .................................................................................................................. 4
Specications ......................................................................................................... 5
GENERAL DESCRIPTION ....................................................................................... 6
Components ........................................................................................................... 6
Controls and Indicators .......................................................................................... 8
INSTALLATION ...................................................................................................... 10
Install Control Module ......................................................................................... 10
Install Pressure Sensors ....................................................................................... 11
Install Sensors ...................................................................................................... 12
Install Buzzer ....................................................................................................... 12
Install High-Idle Kit ............................................................................................. 12
Install Remote Governor Option.......................................................................... 12
OPERATION ............................................................................................................ 13
Controls ................................................................................................................ 13
Error Codes and Fault Warnings .......................................................................... 14
Pressure Mode Operation..................................................................................... 15
RPM Mode Operation .......................................................................................... 17
Switching Between Operating Modes ................................................................. 18
Pump Discharge Pressure is High at Engine Idle ................................................ 18
RPM Limit with Discharge Pressure Less than 100 PSI ..................................... 18
Remote Governor Option..................................................................................... 18
Detailed Information ............................................................................................ 19
High-Idle .............................................................................................................. 19
Preset Settings (Pressure or RPM) ....................................................................... 20
PROGRAMMING .................................................................................................... 21
Access Password Protected Programs ................................................................. 23
CALIBRATION ........................................................................................................ 25
Pump Pressure Sensor (Code C1 and C2) ........................................................... 26
Engine RPM (Code C3) ....................................................................................... 26
WIRING .................................................................................................................... 27
Connectors and Cables......................................................................................... 27
Secondary Controller, Cables and Connections ................................................... 28
Pressure Sensor .................................................................................................... 29
Common OEM Diagnostic Connector ................................................................. 30
Cummins Harness Connections ........................................................................... 31
Detroit Diesel Harness Connections .................................................................... 32
Navistar Harness Connections ............................................................................. 33
Navistar / International Chassis Harness Connections ........................................ 34

FRC InControl TGA400 Specifications

General

Brand	FRC
Model	InControl TGA400
Category	Control Unit
Language	English