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Inovance MD500 Series User Manual

Inovance MD500 Series
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3. Electrical Installation
- 37 -
3
Table 3-8 Models and dimensions of the JST crimp terminal above
Model Dimensions (mm) Crimping
Tool No.
d2 (Min.) B (Max.) L F E D d1 T
38-12 13.0 22.0 42.7 17.7 14.0 13.3 9.4 1.8 YA-5
60-8 8.4 22.0 49.7 20.7 18.0 15.5 11.4 2.0 YA-5
70-12 13.0 24.0 51.0 20.0 19.0 17.5 13.3 2.0 YPT-150-1
80-12 13.0 27.0 54.2 20.7 20.0 19.5 14.5 2.3 YPT-150-1
100-12 13.0 28.5 55.6 20.4 21.0 22.3 16.4 2.6 YPT-150-1
Table 3-8 Models and dimensions of the JST crimp terminal above
Model Dimensions (mm) Crimping Tool
No.
d2 (Min.) B (Max.) L F E D d1 T
150-12 13.0 36.0 66.0 23.0 27.0 26.5 19.5 3.2 YPT-150-1
250-12 13.0 44.0 78.0 24.5 31.5 35.6 26.0 4.5 YF-1, YET-300-1

Table of Contents

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Inovance MD500 Series Specifications

General IconGeneral
BrandInovance
ModelMD500 Series
CategoryInverter
LanguageEnglish

Summary

Chapter 7 Interfaces and Communication

About MD500 Terminals

Describes the usage of Digital Input (DI) and Digital Output (DO) terminals.

Safety Information and Precautions

Warnings, Cautions and Notes

Explains the meaning of warning, caution, and note symbols used in the manual.

Electrical Safety

Emphasizes extreme care when working with high voltages within the AC drive.

Machine/System Design and Safety of Personnel

Outlines responsibilities for system design, installation, and safety.

Electrical Installation - Safety

Highlights electrical shock risks, stored energy, and safe practices.

Adjusting AC Drive Parameters

Advises on parameter tuning by qualified personnel and potential risks.

Chapter 1 Product Information

Product Type Identification

Explains how model numbers identify specific characteristics and specifications.

Ratings

Lists electrical and performance ratings including input, output, and frequency details.

Technical Specifications

Lists specifications for display, protections, and environmental operating conditions.

Chapter 2 Mechanical Installation

Installation Environment

Details requirements for working temperature, cooling, and mounting location.

Mounting Orientation and Clearance

Illustrates clearance for multi-drive installations and air guide plate installation.

Installation Method and Procedures

Details preparing the backplate for hole cut-out and installing the drive.

Chapter 3 Electrical Installation

Typical System Connection

Shows a typical system connection diagram with optional components.

Main Circuit Wiring

Details main circuit terminal arrangement and functions.

Main Circuit Wiring

Details grounding (PE) connection requirements and best practices.

Main Circuit Wiring

Covers main circuit cable protection and power input protection.

Control Circuit Wiring

Illustrates control circuit terminal arrangement and lists terminals.

Control Circuit Wiring

Explains wiring for digital inputs in SOURCE mode and wiring for DI5 high-speed pulse input.

Wiring Checklist

Provides a comprehensive checklist for electrical installation.

Chapter 4 Operating Panel (Keypad & Display)

Inbuilt LED Operating Panel

Explains the function of each key on the LED operating panel.

Function Parameter Operations

Discusses editing function parameters and provides a table of often used parameters.

Saving and Restoring Settings

Covers saving parameter values, making backups, and restoring default settings.

Chapter 5 Quick Setup

Setup Flowchart

Details the initial steps of setup, including parameter initialization and setting motor parameters.

Setup Flowchart

Details selecting control mode, frequency reference channels (AI1, AI2), and their settings.

Setup Flowchart

Details setting V/F curve parameters and performing a trial run.

Chapter 6 Description of Parameters

Start/Stop the AC Drive

Describes different start modes like direct start and catching a spinning motor.

Start/Stop Command Source

Details control modes: operating panel, terminal I/O, and serial communication via F0-02.

Terminal I/O Control

Explains three-wire control mode 2, including wiring and sequence diagrams.

Set Frequency Reference

Details four methods to set frequency reference, including main and auxiliary references.

Analog Input

Provides examples for current input at AI2 and voltage input at AI3 for frequency reference.

PID Reference

Shows PID control function block diagrams and PID reference/feedback setting channels.

Main & Auxiliary Calculation

Details F0-07 settings for final frequency reference selection and calculation methods.

Start/Stop the AC Drive

Describes different start modes for the AC drive, including direct start and catching a spinning motor.

Start Mode

Details catching a spinning motor, pre-excited start, and SVC quick start modes.

Stop Mode

Explains stop modes like decelerate to stop and coast to stop, including DC injection braking settings.

Acceleration/Deceleration Time and S-curve Setting

Details acceleration/deceleration time parameters and describes acceleration/deceleration modes.

Motor Auto-tuning

Explains motor auto-tuning methods (static 1, dynamic, static 2) and their applications.

Motor Auto-tuning

Details the steps for dynamic auto-tuning and static auto-tuning 2, including notes on parameter input.

Control Performance

Introduces control performance aspects, starting with V/F curve settings.

V/F Curve

Describes linear V/F curve, user-defined multi-point V/F curve, and variable-torque square V/F curve.

Current Limit Control

Explains how current limit control works during acceleration, running, and deceleration.

Voltage Limit and Braking Unit Applied Voltage

Covers voltage limit functions and braking unit application for preventing overvoltage.

Speed Loop

Details speed loop PI parameters and explains how they affect system response.

Torque Limit

Covers torque limit function for system protection in speed or torque control.

Protections

Introduces protection functions for the AC drive and motor, starting with motor overload protection.

Motor Overload Protection

Details motor overload protection parameters (F9-00, F9-01, F9-02) and inverse time-lag characteristics.

Phase Loss Protection

Explains input and output phase loss protection parameters.

Fault Reset

Covers auto reset times, DO action during auto reset, and delay of auto reset.

Fault Protection Action Selection

Details how to select action modes for different fault types.

Motor Overheat Protection

Explains motor overheat protection settings using temperature sensors.

Power Dip Ride-through

Describes the power dip ride-through function for continuous operation during momentary power loss.

Load Lost Protection

Explains load lost protection function parameters.

Chapter 7 Interfaces and Communication

Modbus Communication Protocol

Describes Modbus-RTU protocol application, bus structure, and data format.

Chapter 8 Peripherals and Options

Braking Unit and Braking Resistor

Explains selection of braking resistor resistance and power, and provides typical braking frequencies for applications.

Chapter 9 Technical Data

EMC

Details CE mark implications, European standards, and Low Voltage Directive compliance.

EMC

Covers fuse installation, foreign object prevention, grounding, and EMC guidelines compliance.

De-rating

Explains de-rating based on carrier frequency, ambient temperature, and altitude.

Chapter 10 Maintenance and Inspection

Daily Inspection

Provides detailed safety information and warnings for daily inspection.

Replacement of Wearing Components

Discusses wearing components, their service life, possible causes of failure, and judging criteria.

Chapter 11 Troubleshooting

Safety Information

Provides essential safety information and warnings for troubleshooting.

Troubleshooting During Trial Run

Offers solutions for problems in open-loop vector control, including torque/speed response and motor oscillation.

Troubleshooting During Trial Run

Continues troubleshooting for open-loop vector control and covers issues in V/F control like motor oscillation and overcurrent.

Resetting Fault

Details methods for resetting faults via DI terminal, operating panel, automatic reset, and host computer.

Faults and Diagnostics

Covers troubleshooting for overvoltage and undervoltage conditions.

Faults and Diagnostics

Troubleshoots encoder faults, motor overspeed, motor overtemperature, and braking unit overload.

Symptoms and Diagnostics

Provides troubleshooting for issues like no display, motor not rotating, DI terminals disabled, and speed errors.

Symptoms and Diagnostics

Covers troubleshooting for overcurrent/overvoltage detection and pre-charge relay faults.

Appendix A Parameter Table

Standard Parameters

Lists Fault and Protection (Group F9) parameters.

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