STARTING AND CHARGING 6D3–1
STARTING AND CHARGING
CONTENTS
Service Precautions . . . . . . . . . . . . . . . . . . . . . . . 6D3-1
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6D3-2
General Description. . . . . . . . . . . . . . . . . . . . . . 6D3-2
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 6D3-5
Inspection and Repair . . . . . . . . . . . . . . . . . . . . 6D3-7
Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6D3-8
Starter motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 6D3-11
General Description. . . . . . . . . . . . . . . . . . . . . 6D3-11
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . 6D3-14
Inspection and Repair . . . . . . . . . . . . . . . . . . . 6D3-16
Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 6D3-18
Service precaution
• Be sure to use the correct fastener in the proper
location. If a used fastener is replaced with a new
one, the new fastener must be identical to the
previous one.
• Some fasteners must always be replaced with
new ones following removal. These fasteners are
specified in this Manual.
• Some fasteners require thread locker or thread
sealant. These fasteners are specified in this
Manual.
• Supplemental fastener coatings (paint, grease, or
corrosion inhibitor) affect fastener torque and
clamping force. They may damage the fastener.
Do not use them unless specifically called for.
• Tighten all fasteners to the specified torque. If
there is a tightening sequence, follow it exactly.