4 - 3
Pressure Measurement Measurement
Part Name bar (lb/in
2
) Method Port
Main Relief 279 - 284 bar (4046 - 4119 lb/in
2
) Dipper Relief G1(G2)
Boom Port Relief Up 304 - 314 bar (4409 - 4554 lb/in
2
) Boom Up Relief G2
Down 255 - 265 bar (3698 - 3843 lb/in
2
) Boom down Relief G2
Bucket Port Relief Out/In 304 - 314 bar (4409 - 4554 lb/in
2
) Bucket Relief G2
Dipper Port Relief Out/In 304 - 314 bar (4409 - 4554 lb/in
2
) Dipper Relief G1
Swing Port Relief Left/Right 201 - 209 bar (2915 - 3031 lb/in
2
) Swing Relief G1
Blade Main Relief 221- 231 bar (3205 - 3350 lb/in
2
) Blade Up G4
Blade Port Relief Up/Down 250 - 260 bar (3626 - 3771 lb/in
2
) Blade Relief G4
Pilot Relief 34 - 44 bar (493 - 638 lb/in
2
) Lever Neutral G3
Accumulator 15 ± 5 bar (217 ± 72.5 lb/in
2
)G3
Section E Hydraulics
9803/6020
Section E
4 - 3
Issue 1
Pressure Testing
Pressure Testing - General
Confirmation of the oil Temperature
Confirm the oil temperature is between 45° - 55° C using a
thermometer. If the temperature is low use the following
warm-up procedure.
Warming-up Procedure
1 Turn the Throttle Control to mid-range and make sure the
Work Mode Selection Switch is set to S.
2 Press the One Touch Idle Switch.
3 Run the engine until the Coolant Temperature gauge
reads within the normal (green) range.
4 Set the Servo Isolator Switch to ON to enable the
hydraulic servo controls to be operated.
5 Operate the bucket control slowly until it reaches one end
of its travel and leave it there for 30 seconds.
6 Operate the bucket control slowly to the other end of its
travel and leave it there for 30 seconds.
7 Repeat steps 5 and 6 for 10 minutes to warm up the
hydraulic circuit.
8 Now operate the excavating controls three to five times in
each direction to distribute warm hydraulic oil around the
system.