Contents Page No.
Fluids and Lubricants 1 - 1
Lubricants - Health and Safety 1 - 2
Service Schedules
Service Intervals for Hydraulic Oil and Filters
when using a Breaker 2 - 1
Initial Precautions For New Machine Usage 2 - 2
Operating Hours Schedule 2 - 3
Greasing
Slew Ring Teeth and Slew Pinion 3 - 1
Slew Ring Bearing 3 - 1
Excavator End (Standard Boom) 3 - 2
Excavator End (Offset Boom) 3 - 3
Battery 4 - 1
Fuses See Section C
Hydraulics
Air bleeding procedures 5 - 1
Checking the fluid level 5 - 1
Releasing tank pressure 5 - 1
Topping up fluid level 5 - 1
Air bleeding from hydraulic pump 5 - 2
Air bleeding from the slew motor 5 - 3
Air bleeding from ram 5 - 3
Changing the Fluid 5 - 4
Changing the Return Filter Element 5 - 5
Cleaning/Changing the Suction Strainer 5 - 5
Changing the Nephron Filter 5 - 6
Changing the Air Breather Element 5 - 7
Draining Tank Impurities 5 - 7
Changing the Servo Oil Filter 5 - 8
Changing the Breaker In-line Filter (If fitted) 5 - 9
Transmission
Checking Track Gearbox Oil Level 6 - 1
Changing the Track Gearbox Oil 6 - 1
Replenishing Slew Gearbox Grease 6 - 2
Tracks and Running Gear
Cleaning the Tracks 7 - 1
Checking/Adjusting the Track Tension 7 - 2
Checking the Track Shoes 7 - 3
Checking the Rollers and Idler Wheels for Oil Leaks 7 - 3
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Routine Maintenance
9803/6020
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Issue 1
Section 3 Section 3
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