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KTM 690 Enduro R EU User Manual

KTM 690 Enduro R EU
190 pages
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CONTROLS 32
5.24Closing filler cap
101070-01
Put the filler cap back on and turn the ignition key 90° clockwise.
Remove the ignition key and fold down the cover.
5.25Seat release
101049-10
The seat can be released using strap .

Table of Contents

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KTM 690 Enduro R EU Specifications

General IconGeneral
Displacement692.7 cm³
Bore x Stroke105 mm x 80 mm
Compression Ratio12.7:1
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
LubricationForced oil lubrication with 2 oil pumps
Primary Drive36:79
ClutchAPTC slipper clutch, hydraulically actuated
FrameChromium-Molybdenum steel trellis frame, powder coated
SubframeAluminum
Front SuspensionWP XPLOR-USD, Ø 48 mm
Rear SuspensionWP XPLOR with Pro-Lever linkage
Suspension Travel Front250 mm
Suspension Travel Rear250 mm
ABSBosch 9.1 MP (incl. Cornering-ABS and offroad mode, disengageable)
Wheels Front1.85 x 21"
Wheels Rear2.50 x 18"
Tires Front90/90-21
Tires Rear140/80-18
ChainX-Ring 5/8 x 1/4"
Steering Head Angle63.5°
Seat Height910 mm
Fuel Capacity13.5 l
Dry Weight146 kg
Engine TypeSingle cylinder, 4-stroke engine
Power55 kW (74 hp)
Torque73.5 Nm
HandlebarAluminum, tapered
Front Brakebrake disc Ø 300 mm
Rear BrakeBrembo single-piston floating caliper, brake disc
Wheelbase1504 mm

Summary

Means of Representation

Symbols and Formats Used

Explains symbols and typographical conventions used throughout the manual for clarity and consistency.

Important Information

Usage Definition and Service Guidelines

Defines motorcycle usage and stresses maintenance compliance for optimal performance and longevity.

Warranty, Parts, and Work Rules

Covers warranty conditions, recommendations for spare parts, and general work rules.

Safety, Environment, and Risk Grades

Addresses environmental responsibility, notes/warnings, and defines risk levels (Danger, Warning, Caution, Note).

View of Vehicle

Component Identification - Front Left

Identifies major motorcycle components visible from the front left side.

Component Identification - Rear Right

Identifies major motorcycle components visible from the rear right side.

Serial Numbers

Vehicle Identification Numbers

Locates the chassis number, type label, and engine number for vehicle identification.

Key and Part Number Information

Provides information on finding the key number and locating fork/shock absorber part numbers.

Controls

Handlebar Controls and Switches

Details operation of clutch, brake levers, throttle grip, light switch, turn signals, and horn.

Starting, Ignition, and Steering Lock

Explains the function of emergency OFF, starter button, and ignition/steering lock.

Combination Instrument Functions

Covers instrument cluster overview, buttons, indicator lamps, display, and trip meters.

Fuel and Coolant Indicators

Explains the fuel reserve warning (TRIP F) and coolant temperature indicators.

Fuel Cap, Seat Release, and Ergonomics

Instructions for fuel cap, seat release, handrails, footrests, and levers.

Parking and Support Systems

Details the function and safety aspects of the side stand.

Putting into Operation

First Use Safety and Advice

Crucial safety guidelines for initial operation, including protective gear and tire conditions.

Engine Break-in and Loading

Procedures for running in the engine and safe loading practices to maintain handling.

Riding Instructions

Pre-Ride Checks and Vehicle Care

Essential checks before riding to ensure vehicle safety and roadworthiness.

Starting and Initial Riding

Steps for starting the engine and beginning to ride, including safety precautions.

Braking Techniques and Safety

Proper braking methods, conditions affecting efficiency, and system failure warnings.

Stopping, Parking, and Refueling

Procedures for stopping, parking securely, and safe refueling practices.

Service Schedule

Maintenance Intervals and Tasks

Schedule of required maintenance tasks at different mileage/time intervals.

Tuning the Chassis

Suspension Adjustments

Guidance on adjusting fork and shock absorber damping for performance.

Sag Measurement and Adjustment

Procedures for measuring and adjusting static and riding sag for optimal setup.

Handlebar Position Adjustment

Options and procedures for adjusting handlebar mounting position for rider comfort.

Service Work on the Chassis

Lifting and Securing Procedures

Safe methods for raising the motorcycle with a lift stand and securing it.

Fork Leg and Steering Head Maintenance

Bleeding fork legs, cleaning dust boots, and checking/adjusting steering head bearings.

Seat and Air Filter Service

Steps for removing and installing the seat and air filter for maintenance.

Drive Chain Maintenance

Checking and cleaning the drive chain, including tension adjustment.

Clutch Adjustment and Fluid Check

Adjusting clutch lever position and checking hydraulic clutch fluid level.

Brakes

Front Brake System Checks and Service

Checking front brake lever travel, discs, fluid level, and linings.

Rear Brake System Checks and Service

Checking rear brake lever travel, fluid level, and linings.

Wheels, Tires

Front and Rear Wheel Service

Procedures for removing and installing the front and rear wheels.

Hub Dampers, Bearings, and Tire Checks

Checking hub dampers, bearings, tire condition, and air pressure.

Spoke Tension Check

Method for checking and correcting spoke tension for wheel integrity.

Electrical System

Battery Service and Recharging

Procedures for removing, installing, and recharging the battery.

Fuse Replacement Procedures

How to change the main fuse and fuses for individual power consumers.

Headlight and Lighting Component Service

Removing/installing headlight assembly, changing bulbs, and adjusting aim.

Cooling System

System Overview and Antifreeze Check

Basic operation of the cooling system and checking antifreeze/coolant levels.

Coolant Draining and Filling Procedures

Procedures for draining and refilling the cooling system with coolant.

Tuning the Engine

Throttle Cable Play Adjustment

Checking and adjusting the play in the throttle cable for optimal response.

Engine Characteristic (Map) Selection

Instructions for selecting different engine performance maps based on fuel quality.

Service Work on the Engine

Engine Oil Level and Filter Change

Procedure for checking engine oil level and changing oil and filter.

Oil Filter and Screen Maintenance

Steps for removing the oil filter and cleaning the oil screens.

Adding Engine Oil

How to add the correct amount and type of engine oil.

Cleaning and Care

Motorcycle Cleaning Procedures

Guidelines for cleaning the motorcycle, avoiding high pressure and direct sun.

Winter Operation Protection

Measures to protect the motorcycle from road salt and corrosion during winter.

Storage

Long-Term Storage Preparation

Steps for preparing the motorcycle for extended storage, including fluid and battery care.

Post-Storage Recommissioning

Procedures for preparing the motorcycle after a period of storage.

Troubleshooting

Engine Starting and Running Issues

Diagnosing and resolving common engine starting and running problems.

Performance, Overheating, and Warning Lamp Issues

Troubleshooting low power, overheating, and warning lamp indicators.

Electrical and Display System Issues

Resolving problems with fuses, battery, display, and speedometer functions.

Blink Code

FI Warning Lamp (MIL) Diagnostic Codes

Interpreting fault codes indicated by the FI warning lamp flashes.

Technical Data

Engine Specifications and Capacities

Key engine data including displacement, bore, coolant, and oil capacities.

Engine Tightening Torques

Torque values for engine component fasteners.

Chassis, Suspension, and Tire Specifications

Data on frame, suspension, brakes, tire sizes, and capacities.

Lighting and Chassis Torques

Specifications for lighting equipment and chassis component fasteners.

Fork and Shock Absorber Specifications

Details on fork and shock absorber damping, springs, and oil.

Fluid and Substance Recommendations

Approved brake fluids, coolants, oils, and auxiliary substance recommendations.

Standards and Classifications

Explanations of automotive oil standards like JASO and SAE.

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