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KTM Freeride 250 R EU User Manual

KTM Freeride 250 R EU
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6 CONTROLS 14
6.11 Overview of indicator lamps
B01743-01
Possible states
High beam indicator light lights up blue – High beam is switched on.
FI warning lamp (MIL) – inoperative
Low fuel warning lamp – inoperative
Turn signal indicator light flashes green – Turn signal is switched on.
6.12 Opening the filler cap
Danger
Fire hazard Fuel is highly flammable.
– Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no
fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately.
– The fuel in the fuel tank expands when warm and may emerge if overfilled. Follow the instructions on refueling.
Warning
Danger of poisoning Fuel is poisonous and a health hazard.
– Fuel must not come into contact with the skin, eyes, or clothing. Do not breathe in the fuel vapors. If contact occurs with
the eyes, rinse with water immediately and contact a physician. Immediately clean contaminated areas on the skin with
soap and water. If fuel is swallowed, contact a physician immediately. Change clothing that is contaminated with fuel.
Store fuel properly in a suitable canister and keep away from children.
Warning
Environmental hazard Improper handling of fuel is a danger to the environment.
– Do not allow fuel to get into the ground water, the ground, or the sewage system.
Preparatory work
– Fold the seat up. ( p. 45)
B01662-10
Main work
– Press release button 1, turn the filler cap counterclockwise, and lift it free.
6.13 Closing the filler cap
B01662-11
Main work
– Replace the filler cap and turn clockwise until the release button 1 locks in place.
Info
Run the fuel tank breather hose 2 without kinks.
Finishing work
– Lock the seat. ( p. 45)

Table of Contents

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KTM Freeride 250 R EU Specifications

General IconGeneral
BrandKTM
ModelFreeride 250 R EU
CategoryMotorcycle
LanguageEnglish

Summary

Welcome and Important Information

Understanding Manual Symbols and Formats

Symbols Used in the Manual

Explanation of symbols indicating expected/unexpected reactions and required expertise.

Typographical Formats Used

Definitions for proprietary names, protected names, and open market brands.

Essential Safety Advice and Warnings

Intended Use and Safety Guidelines

Defines intended offroad use and general safety instructions for the motorcycle.

Safety Advice and Information Labels

General safety instructions and importance of vehicle information/warning labels.

Risk Degrees and Warning Symbols

Identifies danger levels (Danger, Warning, Caution, Note) and associated symbols.

Tampering Warning and Prohibitions

Details prohibited modifications to noise control systems and exhaust components.

Safe Operation Practices

Covers operating the vehicle safely, including avoiding impairment and hot components.

Protective Clothing Requirements

Emphasizes the necessity of wearing appropriate protective gear for rider safety.

Work Rules and Environmental Care

Guidelines for performing work and responsible environmental practices.

Owner's Manual Usage

Importance of reading and keeping the owner's manual accessible for safe operation.

Important Notes on Guarantee and Service

Guarantee, Warranty, and Service Schedule

Details warranty conditions, authorized workshops, and adherence to the service schedule.

Operating and Auxiliary Substances

Guidance on using correct fluids and environmental precautions for handling them.

Spare Parts, Accessories, and Customer Service

Information on using approved parts and contacting customer service for support.

Vehicle Overview and Component Identification

Front Left View of the Motorcycle

Diagram identifying key components from the front left side of the vehicle.

Key Component Labels

Labels for speedometer, levers, fuel tap, side stand, and steering lock.

Vehicle Component Identification (Rear Right)

Rear Right View of the Motorcycle

Diagram identifying key controls and components from the rear right side.

Control Identification Labels

Labels for kill switch, horn, light switch, starter button, and brake levers.

Locating Vehicle Serial and Part Numbers

Chassis and Type Label Identification

Instructions on finding the chassis number and the vehicle's type label.

Key and Engine Number Location

Guidance on locating the key number and the engine serial number.

Fork and Shock Absorber Part Numbers

Instructions for finding part numbers stamped on the fork and shock absorber.

Motorcycle Controls and Switches

Clutch, Brake, and Throttle Controls

Details on operation of clutch lever, hand brake lever, and throttle grip.

Kill Switch and Horn Button Operation

Explanation of the kill switch function and how to use the horn button.

Lighting and Starting Controls

Light Switch and Starter Button Functions

Operation of the light switch, turn signals, and electric starter buttons.

Emergency OFF Switch Usage

Details on the function and operation of the emergency OFF switch.

Indicator Lamps and Fuel Cap Operation

Indicator Lamp Meanings

Explanation of high beam, FI warning, and low fuel warning indicator lights.

Fuel Tank Filler Cap Operations

Instructions for safely opening and closing the fuel tank filler cap.

Fuel Tap, Choke, and Shift Lever

Fuel Tap Operation and States

Description of the fuel tap positions (OFF, ON, RES) and their functions.

Choke and Shift Lever Functions

How to use the choke for cold starts and the operation of the shift lever.

Brake, Stand, and Steering Lock Controls

Foot Brake Lever and Side Stand

Details on operating the foot brake lever and using the side stand.

Steering Lock Operation

How to lock and unlock the motorcycle's steering for security.

Steering Lock Security Procedures

Locking the Motorcycle Steering

Step-by-step guide to locking the steering mechanism for parking.

Unlocking the Motorcycle Steering

Procedure for unlocking the steering mechanism to allow riding.

Speedometer Overview and Settings

Speedometer Components and Activation

Identification of speedometer parts and how to activate the display.

Speedometer Messages and Setup

Understanding display messages (service, battery) and initial setup.

Setting Speed Units and Clock Display

How to select speed units (KM/H or M/H) and clock format (24h/12h).

Speedometer Time and Service Interval Settings

Adjusting Time and Service Interval Display

Procedures for resetting time, adjusting service intervals, and switching off display.

Setting Kilometers or Miles Unit

Guide to changing the unit of measure for distance displayed on the speedometer.

Speedometer Clock and Service Display Configuration

Setting the Motorcycle Clock

Steps to set the 24-hour or 12-hour clock format and adjust time.

Configuring the Service Interval Display

How to adjust, shorten, extend, or switch off the service interval reminder.

Speedometer Trip and Average Data Display

Displaying Speed, Time, and Trip Distances

How to view speed, time, DST1, and DST2 trip meter readings.

Average Speed and Operating Hours Display

Information on displaying AVG (average speed), ART (operating hours), and ODO (total distance).

Preparing Your Motorcycle for First Use

Advice for Initial Motorcycle Usage

Essential safety advice, protective clothing, and handling tips for new riders.

Pre-Ride Checks and Familiarization

Checklist of controls, levers, and basic handling practice before riding.

Motorcycle Weight Limits and Engine Break-In

Permissible Weight Limits and Axle Loads

Specifies maximum overall weight and axle load limits for safe operation.

Engine Break-In Procedure

Guidelines for running in the engine during the initial operating hours for longevity.

Pre-Ride Checks and Starting Procedures

Pre-Ride Checks for Safe Operation

Comprehensive checklist of items to inspect before riding the motorcycle.

Starting the Engine Safely

Safety precautions and steps for starting the engine, including cold start procedures.

Starting Off, Riding, and Braking Techniques

Starting Off and Shifting Gears

How to start moving, shift gears smoothly, and handle inclines.

Applying Brakes Effectively

Techniques for applying front and rear brakes, avoiding wheel lock-up.

Stopping, Parking, and Transporting the Motorcycle

Safe Stopping and Parking Procedures

Guidelines for stopping the motorcycle, parking securely, and engine shutdown.

Motorcycle Transport Guidelines

Recommendations for securing the motorcycle during transport to prevent damage.

Refueling Procedures and Safety

Safe Refueling Practices

Instructions for refueling, including fire hazards, fuel types, and tank capacity.

Scheduled Maintenance Tasks

Periodic Service Schedule (50 Operating Hours)

List of maintenance checks and tasks required at 50 operating hour intervals.

Additional Service Work and Intervals

Service Work as Additional Order

Tasks performed annually or at specific operating hour intervals (10, 50, 100 hours).

Chassis Tuning for Rider Weight

Basic Chassis Setup with Rider Weight

Adjusting suspension based on rider's weight for optimal riding characteristics.

Shock Absorber Compression Damping

Explanation of high-speed and low-speed compression damping for the shock absorber.

Adjusting Low-Speed Compression Damping

Procedure for adjusting the low-speed compression damping of the rear shock absorber.

Shock Absorber Damping Adjustments

Adjusting High-Speed Compression Damping

Steps to adjust the high-speed compression damping on the rear shock absorber.

Adjusting Rebound Damping of Shock Absorber

Procedure for adjusting the rebound damping on the rear shock absorber.

Measuring Rear Wheel Sag

Measuring Unloaded Rear Wheel Sag

How to measure the rear wheel sag when the motorcycle is unloaded.

Checking Static Sag of Shock Absorber

Procedure to check the static sag of the rear shock absorber.

Checking and Adjusting Riding Sag and Spring Preload

Checking Riding Sag of Shock Absorber

How to measure the riding sag with the rider on the motorcycle.

Adjusting Spring Preload of Shock Absorber

Steps to adjust the spring preload on the rear shock absorber for rider weight.

Adjusting Riding Sag and Fork Settings

Adjusting the Riding Sag

Procedure for adjusting the riding sag, potentially involving spring changes.

Checking Basic Fork Setting

Guidance on checking the fundamental settings of the front fork suspension.

Fork Damping and Handlebar Adjustments

Adjusting Fork Compression Damping

How to adjust the compression damping on both front fork legs.

Adjusting Fork Rebound Damping

Procedure for adjusting the rebound damping on both front fork legs.

Setting the Handlebar Position

Adjusting handlebar support positions for rider comfort and control.

Adjusting Handlebar Position Details

Adjusting the Handlebar Position

Step-by-step guide to repositioning the handlebar for optimal ergonomics.

Basic Chassis Service Procedures

Raising and Removing Motorcycle from Lift Stand

Instructions for safely lifting and removing the motorcycle using a lift stand.

Bleeding the Fork Legs

Procedure for bleeding excess pressure from the front fork legs.

Fork Leg Dust Boot Cleaning and Removal

Cleaning Fork Leg Dust Boots

How to clean dust boots to prevent dirt ingress and seal leakage.

Removing Front Fork Legs

Step-by-step guide for safely removing the front fork legs from the motorcycle.

Installing Front Fork Legs and Protectors

Installing Front Fork Legs

Procedure for correctly installing the front fork legs, including tightening specs.

Removing Front Fork Protectors

Steps to remove the protective covers from the front fork legs.

Installing Fork Protectors and Removing Triple Clamp

Installing Front Fork Protectors

How to install the protective covers onto the front fork legs.

Removing Lower Triple Clamp

Procedure for removing the lower triple clamp assembly.

Installing Lower Triple Clamp Assembly

Installing Lower Triple Clamp

Steps for cleaning, greasing, and installing the lower triple clamp.

Steering Head Bearing Play Check

Checking Steering Head Bearing Play

How to check for play in the steering head bearing for safe handling.

Steering Head Bearing Adjustments and Greasing

Adjusting Steering Head Bearing Play

Procedure for adjusting play in the steering head bearing.

Greasing the Steering Head Bearing

Instructions on how to grease the steering head bearing.

Shock Absorber and Front Fender Service

Removing and Installing Shock Absorber

Steps for removing and installing the rear shock absorber.

Removing the Front Fender

Procedure for removing the front fender.

Front Fender, Seat, and Air Filter Housing Service

Installing the Front Fender

How to install the front fender, ensuring correct alignment.

Seat Folding and Locking Procedures

Instructions for folding the seat up and securely locking it in place.

Removing the Air Filter Housing

Steps to remove the air filter housing for access to the air filter.

Air Filter Housing and Air Filter Service

Installing the Air Filter Housing

Procedure for correctly mounting the air filter housing.

Removing and Installing the Air Filter

Steps for removing and installing the air filter element.

Air Filter Cleaning and Main Silencer Removal

Cleaning Air Filter and Housing

Detailed instructions for cleaning the air filter and its housing.

Removing the Main Silencer

Procedure for removing the main exhaust silencer, including safety precautions.

Main Silencer Installation and Fuel Tank Removal

Installing the Main Silencer

How to mount and tighten the main exhaust silencer.

Changing Glass Fiber Yarn Filling of Main Silencer

Procedure for replacing the glass fiber yarn filling in the main silencer.

Removing the Fuel Tank

Steps for safely removing the fuel tank, including fuel line disconnection.

Installing the Fuel Tank

Installing the Fuel Tank

Procedure for installing the fuel tank, ensuring correct routing of lines.

Chain Inspection and Cleaning

Checking for Chain Dirt Accumulation

How to inspect the chain for dirt and determine if cleaning is needed.

Cleaning the Motorcycle Chain

Steps for cleaning and maintaining the drive chain for optimal life.

Chain Tension Checks and Adjustments

Checking Chain Tension

Procedure for checking the drive chain tension and wear.

Adjusting Chain Tension

How to adjust the chain tension correctly using the adjusters.

Sprocket, Chain Guide, and Frame Checks

Checking Chain, Sprockets, and Chain Guide

Inspection of chain, sprockets, and chain guide for wear and damage.

Checking the Motorcycle Frame

Procedure for inspecting the frame for cracks or deformation.

Swingarm, Throttle Cable, and Rubber Grip Checks

Checking the Swingarm

Inspection of the swingarm for damage, cracks, or deformation.

Checking Throttle Cable Routing

Verifying correct routing of the throttle cable to prevent snagging.

Checking Rubber Grips

Inspection of handlebar rubber grips for damage, wear, or looseness.

Rubber Grip Securing and Clutch Lever Adjustments

Additionally Securing Rubber Grip

Method for securing rubber grips using wire for added durability.

Adjusting Clutch Lever Basic Position

How to adjust the clutch lever position for rider comfort.

Checking Hydraulic Clutch Fluid Level

Procedure for checking the fluid level in the hydraulic clutch reservoir.

Correcting Hydraulic Clutch Fluid Level

Steps to add fluid to the hydraulic clutch reservoir if needed.

Hydraulic Clutch Fluid Change and Engine Guard Service

Changing Hydraulic Clutch Fluid

Procedure for changing the hydraulic fluid in the clutch system.

Removing and Installing Engine Guard

Instructions for removing and installing the engine guard.

Front Brake Lever and Disc Checks

Checking Hand Brake Lever Free Travel

How to check and adjust the free travel of the front brake lever.

Checking Brake Disc Thickness and Condition

Procedure for inspecting brake discs for wear, damage, and cracking.

Front Brake Fluid Level and Addition

Checking Front Brake Fluid Level

How to check the brake fluid level in the front reservoir.

Adding Front Brake Fluid

Steps for adding front brake fluid, including safety precautions.

Front Brake Lining Checks and Replacement

Checking Front Brake Linings

Procedure to check front brake lining thickness and condition.

Changing Front Brake Linings

Step-by-step guide for replacing the front brake linings.

Foot Brake Lever Free Travel and Position Adjustment

Checking Foot Brake Lever Free Travel

How to check and adjust the free travel of the rear foot brake lever.

Adjusting Foot Brake Lever Basic Position

Procedure for adjusting the basic position of the foot brake lever.

Rear Brake Fluid Level and Addition

Checking Rear Brake Fluid Level

How to check the brake fluid level in the rear brake reservoir.

Adding Rear Brake Fluid

Steps for adding rear brake fluid, including safety precautions.

Rear Brake Lining Checks and Replacement

Checking Rear Brake Linings

Procedure to check rear brake lining thickness and condition.

Changing Rear Brake Linings

Step-by-step guide for replacing the rear brake linings.

Front Wheel Removal and Installation

Removing the Front Wheel

Steps for safely removing the front wheel, including axle and brake caliper.

Installing the Front Wheel

Procedure for correctly installing the front wheel, including alignment.

Rear Wheel Removal and Installation

Removing the Rear Wheel

Steps for safely removing the rear wheel, including axle and chain.

Installing the Rear Wheel

Procedure for correctly installing the rear wheel, chain, and axle.

Tire Condition and Tread Depth Checks

Checking Tire Condition and Damage

Inspecting tires for cuts, debris, wear, and checking tread depth.

Tire Air Pressure and Spoke Tension

Checking Tire Air Pressure

Correct tire air pressure settings for offroad and road use.

Checking Spoke Tension

Procedure for checking and adjusting spoke tension for wheel integrity.

Battery Maintenance and Installation

Removing and Installing the Battery

Safety precautions and steps for removing and installing the motorcycle battery.

Recharging the Motorcycle Battery

Proper procedures for recharging the battery to maintain its service life.

Main Fuse Replacement

Changing the Main Fuse

Procedure for replacing the main fuse protecting the vehicle's electrical system.

Individual Power Consumer Fuse Replacement

Changing Fuses for Power Consumers

How to replace fuses for individual components like horn, fan, and lights.

Headlight Mask Removal and Refitting

Removing the Headlight Mask with Headlight

Steps for detaching the headlight mask and disconnecting wiring.

Refitting the Headlight Mask with Headlight

Procedure for reattaching the headlight mask and connecting wiring.

Headlight Bulb Replacement

Changing the Headlight Bulb

Guide to replacing the main headlight bulb and parking light bulb.

Turn Signal Bulb and Headlight Setting Checks

Changing the Turn Signal Bulb

Procedure for replacing the turn signal bulb.

Checking the Headlight Setting

How to check headlight beam alignment against a wall.

Headlight Range Adjustment and Speedometer Battery

Adjusting the Headlight Range

How to adjust the headlight beam distance for proper illumination.

Changing the Speedometer Battery

Procedure for replacing the battery in the speedometer unit.

Cooling System Overview and Coolant Checks

Cooling System Components and Function

Description of the cooling system, water pump, radiator cap, and fan.

Checking Antifreeze and Coolant Level

Safety precautions and steps for checking coolant antifreeze and level.

Checking the Coolant Level

Checking Radiator Coolant Level

Procedure for checking the coolant level in the radiator when the engine is cold.

Draining the Coolant

Draining the Coolant System

Steps for safely draining the coolant from the system.

Refilling the Coolant System

Refilling the Coolant

Procedure for refilling the cooling system with coolant and de-aerating.

Throttle Cable and Carburetor Idle Tuning

Checking Throttle Cable Play

How to check and adjust the play in the throttle cable.

Carburetor Idle Setting Basics

Importance of correct idle setting for starting, idling, and throttle response.

Carburetor Adjustments and Float Chamber Emptying

Adjusting Carburetor Idle Speed and Mixture

Procedures for adjusting idle speed and mixture using carburetor screws.

Emptying Carburetor Float Chamber

Steps to drain fuel from the carburetor float chamber.

Checking and Adjusting Shift Lever Position

How to check and adjust the basic position of the shift lever.

Alternator Cleaning and Gear Oil Level Check

Cleaning the Alternator Components

Instructions for cleaning the alternator cover, rotor, and bendix.

Checking the Gear Oil Level

Procedure for checking the gear oil level when the engine is cold.

Gear Oil Changing and Draining

Changing the Gear Oil

Steps for draining and refilling the engine's gear oil.

Draining the Gear Oil

Procedure for draining the gear oil, including safety and environmental precautions.

Filling and Adding Gear Oil

Filling the Engine with Gear Oil

How to fill the engine with the correct type and amount of gear oil.

Adding Gear Oil to Engine

Procedure for adding gear oil if the level is low.

Motorcycle Cleaning Procedures

Cleaning the Motorcycle

Detailed instructions for washing the motorcycle safely and effectively.

Winter Operation Checks and Maintenance

Winter Operation Maintenance Steps

Specific checks and cleaning procedures for motorcycles used in winter conditions.

Motorcycle Storage and Preparation for Use

Motorcycle Storage Procedures

Steps for preparing the motorcycle for long-term storage, including fuel and battery care.

Preparing for Use After Storage

Checks and maintenance needed before riding the motorcycle after a storage period.

Troubleshooting Common Engine and Starting Issues

Engine Cannot Be Cranked or Does Not Start

Diagnosing and resolving issues when the engine won't crank or start.

Engine Stuttering or Backfiring

Troubleshooting causes for engine sputtering or backfiring through the carburetor.

Troubleshooting Engine Overheating and Smoke

Engine Overheating Causes and Solutions

Identifying reasons for engine overheating and corrective actions.

White Smoke and Gear Oil Leaks

Diagnosing white smoke from exhaust and gear oil leaks.

Engine Specifications and Tightening Torques

Engine Design and Specifications

Detailed technical specifications for the engine, including displacement and bore.

Engine Component Tightening Torques

List of torque specifications for various engine fasteners and components.

Capacities and Chassis Specifications

Fluid Capacities (Gear Oil, Coolant, Fuel)

Specifications for fluid capacities including gear oil, coolant, and fuel tank.

Chassis Specifications and Suspension Travel

Details on frame type, fork, shock absorber, and suspension travel.

Electrical System and Tire Specifications

Electrical System Components and Voltages

Specifications for battery, fuses, lights, and other electrical parts.

Tire Specifications

Information on front and rear tire sizes and types.

Fork and Shock Absorber Specifications

Fork Specifications and Damping Settings

Details on fork part number, suspension travel, and damping adjustments.

Shock Absorber Specifications and Sag Settings

Specifications for shock absorber, including damping, preload, and sag measurements.

Chassis Tightening Torques

Chassis Fastener Tightening Torques

Torque values for various chassis components like frame, triple clamp, and brakes.

Carburetor Specifications and Tuning Data

Carburetor Type and Identification

Details on the carburetor model and identification number.

Carburetor Tuning Parameters

Settings for carburetor tuning, including idle air screw and jetting.

Recommended Fluids and Lubricants

2-Stroke Engine Oil and Brake Fluid Specifications

Recommended 2-stroke oil (JASO FC) and brake fluid (DOT 4/5.1).

Coolant and Engine Oil Specifications

Recommended coolant types and engine oil (15W/50) for the motorcycle.

Auxiliary Substances for Maintenance

Air Filter Cleaner and Chain Cleaner

Recommended cleaners for air filters and motorcycle chains.

Lubricants and Greases for Maintenance

Types of grease, fuel additives, and sprays recommended by KTM.

Technical Standards and Classifications

JASO FC and JASO T903 MA Standards

Explanation of JASO FC (2-stroke oil) and JASO T903 MA (4-stroke oil) standards.

SAE Viscosity Classification

Definition of SAE viscosity classes for oils and their meaning.

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