10 SERVICE SCHEDULE 28
10.1 Service schedule
Every 50 operating hours
Check that the electrical equipment is functioning properly. ●
Check and charge the battery. x
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Check the front brake linings. ( p. 60) ●
Check the rear brake linings. ( p. 64) ●
Check the brake discs. ( p. 58) ●
Check the brake lines for damage and leakage. ●
Check the rear brake fluid level. ( p. 63) ●
Check the free travel of the foot brake lever. ( p. 62) ●
Check the frame and swingarm. x
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Check the swingarm bearing. x
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Check the heim joints at the top and bottom of the shock absorber. x
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Check the tire condition. ( p. 69) ●
Check the tire air pressure. ( p. 70) ●
Check the wheel bearing for play. x
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Check the wheel hubs. x
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Check the rim run-out. x
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Check the spoke tension. ( p. 70) ●
Check the chain, rear sprocket, engine sprocket and chain guide. ( p. 52) ●
Check the chain tension. ( p. 51) ●
Grease all moving parts (e.g., side stand, hand lever, chain, ...) and check for smooth operation. x
●
Check the fluid level of the hydraulic clutch. ( p. 55) ●
Check the brake fluid level of the front brake. ( p. 59) ●
Check the free travel of the hand brake lever. ( p. 58) ●
Check the steering head bearing play. ( p. 42) ●
Check the inlet membrane. x
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Check the clutch. x
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Change the gear oil. x ( p. 87)
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Check all hoses (e.g. fuel, cooling, bleeder, drainage, etc.) and sleeves for cracking, leaks, and incorrect routing. x
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Check the antifreeze and coolant level. ( p. 79) ●
Check the cables for damage and routing without sharp bends. x
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Check that the cables are undamaged, routed without sharp bends and set correctly. ●
Clean the air filter and air filter box. x
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Check the screws and nuts for tightness. x
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Check the headlight setting. ( p. 77) ●
Check idle. x
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Check that the radiator fan is functioning properly. x
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Final check: Check the vehicle for roadworthiness and take a test ride. ●
Make the service entry in KTM DEALER.NET and in the service record. x
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● Periodic interval
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