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Freeride E-XC
KTM Freeride E-XC User Manual
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25
AUXILIAR
Y
SUBSTANCES
122
Chain
cleaner
Recommended
supplier
Motorex
®
–
Chain
Clean
Grip
adhesive(000620300
51)
Recommended
supplier
KTM
AG
–
GRIP
GLUE
High
viscosity
grease
Recommended
supplier
SKF
®
–
LGHB
2
Long-life
grease
Recommended
supplier
Motorex
®
–
Bike
Grease
2000
Motorcycle
cleaner
Recommended
supplier
Motorex
®
–
Moto
Clean
Off-road
chain
spray
Recommended
supplier
Motorex
®
–
Chainlube
Offroad
Preserving
materials
for
paints,
metal
and
rubber
Recommended
supplier
Motorex
®
–
Moto
Protect
Special
cleaner
for
glossy
and
matte
paint
finishes,
metal
and
plastic
surfaces
Recommended
supplier
Motorex
®
–
Quick
Cleaner
Universal
oil
spray
Recommended
supplier
Motorex
®
–
Joker
440
Synthetic
123
125
Table of Contents
Default Chapter
4
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Safety Instructions and Warning Labels(Freeride E-SX)
9
Safety Instructions and Warning Labels(Freeride E-XC)
12
Tampering Warning
14
Safe Operation
14
Fall or Accident
15
Protective Clothing
15
Work on the Vehicle, Motor, and Lithium-Ion Battery (KTM Powerpack)
15
Environment
15
Owner's Manual
16
Fire Hazard
16
3 Important Notes
17
Guarantee, Warranty
17
Operating and Auxiliary Substances
17
Spare Parts, Accessories
17
Service
17
Figures
17
Customer Service
17
System Voltage
18
New KTM Powerpack
18
Operation at Low Temperatures
18
4 View of Vehicle
19
View of Vehicle, Front Left (Example)(Freeride E-SX)
19
View of Vehicle, Rear Right (Example)(Freeride E-SX)
20
View of Vehicle, Front Left (Example)(Freeride E-XC)
21
View of Vehicle, Rear Right (Example)(Freeride E-XC)
22
5 Serial Numbers
23
Chassis Number
23
Type Label
23
Motor Number
23
Fork Part Number
23
Shock Absorber Article Number
23
Battery Identification Number
24
6 Controls
25
Front Brake Lever
25
Rear Brake Lever
25
Throttle Grip
25
Main Switch
25
Start Button
26
Horn Button(Freeride E-XC)
26
Light Switch(Freeride E-XC)
26
Turn Signal Switch(Freeride E-XC)
26
Side Stand
27
Ignition Lock(Freeride E-XC)
27
Steering Lock(Freeride E-XC)
27
Locking the Steering(Freeride E-XC)
28
Unlocking the Steering(Freeride E-XC)
28
7 Display
29
Multifunction Display
29
Map-Select Tip Switch
29
Driving Mode Display
29
Electric Motor Indicator Lamp (MIL)
30
Charge Level Indicator
30
Power Reduction
30
Overview
31
Indicator Lamps Overview(Freeride E-XC)
31
Speedometer (Freeride E-XC)
31
Activation
31
Message on the Speedometer
32
Setting the Speedometer
32
Setting the Kilometers or Miles
33
Setting the Clock
33
Setting the Service Display
33
Speed, Time, and DST Distance 1
34
Speed, Time, and DST2 Distance 2
34
AVG Average Speed, ART Operating Hours, and ODO Total Distance Covered
35
8 Preparing for Use
36
Advice on First Use
36
9 Riding Instructions
37
Checks and Maintenance Work When Preparing for Use
37
Starting
37
Starting off
38
Applying the Brakes
38
Stopping, Parking
39
Deactivating the Vehicle
39
Transporting the Vehicle
40
Transporting the KTM Powerpack
40
10 Service Schedule
41
Service Work (as Additional Order)
42
11 Tuning the Chassis
43
Checking the Basic Chassis Setting with the Rider's Weight
43
Compression Damping of the Shock Absorber
43
Adjusting the Low-Speed Compression Damping of the Shock Absorber
43
Adjusting the High-Speed Compression Damping of the Shock Absorber
44
Adjusting the Rebound Damping of the Shock Absorber
45
Measuring Rear Wheel Sag Unloaded
45
Checking the Static Sag of the Shock Absorber
46
Checking the Riding Sag of the Shock Absorber
46
Adjusting the Spring Preload of the Shock Absorber
46
Adjusting the Riding Sag
47
Checking the Basic Setting of the Fork
48
Adjusting the Compression Damping of the Fork
48
Adjusting the Rebound Damping of the Fork
49
Handlebar Position
49
Adjusting the Handlebar Position
49
12 Service Work on the Chassis
51
Raising the Motorcycle with a Lift Stand
51
Removing the Motorcycle from the Lift Stand
51
Bleeding the Fork Legs
51
Cleaning the Dust Boots of the Fork Legs
52
Removing the Fork Legs
52
Installing the Fork Legs
53
Removing the Fork Protector
55
Installing the Fork Protector
55
Removing the Lower Triple Clamp
56
Installing the Lower Triple Clamp
57
Checking the Play of the Steering Head
61
Adjusting the Steering Head Bearing Play
61
Greasing the Steering Head Bearing
62
Removing the Start Number Plate(Freeride E-SX)
62
Installing the Start Number Plate(Freeride E-SX)
63
Removing the Front Fender
63
Installing the Front Fender
63
Removing the Shock Absorber
64
Installing the Shock Absorber
64
Folding the Seat up
65
Locking the Seat
65
Removing the Spoiler
65
Installing the Spoiler
66
Mounting the Covering Cap
66
Removing the Covering Cap
67
Checking the Battery Discharge Plug Form Ring
67
Checking for Chain Dirt Accumulation
67
Cleaning the Chain
67
Checking the Chain Tension
68
Adjusting the Chain Tension
69
Checking the Chain, Rear Sprocket, Motor Sprocket, and Chain Guide
70
Checking the Frame
71
Checking the Swingarm
72
Checking the Rubber Grip
72
Additionally Securing the Rubber Grip
72
13 Brake System
73
Checking the Free Travel of the Front Brake Lever
73
Adjusting the Basic Position of the Front Brake Lever(Freeride E-SX)
73
Adjusting the Free Travel of the Front Brake Lever(Freeride E-XC)
73
Checking the Brake Discs
74
Checking the Brake Fluid Level of the Front Brake
74
Adding Front Brake Fluid
75
Checking the Front Brake Linings
76
Changing the Front Brake Linings
76
Checking the Free Travel of the Rear Brake Lever
79
Adjusting the Basic Position of the Rear Brake Lever(Freeride E-SX)
79
Adjusting the Free Travel of the Rear Brake Lever(Freeride E-XC)
79
Checking the Rear Brake Fluid Level
80
Adding Rear Brake Fluid
80
Checking the Rear Brake Linings
81
Changing the Rear Brake Linings
82
14 Wheels, Tires
85
Removing the Front Wheel
85
Installing the Front Wheel
85
Removing the Rear Wheel
86
Installing the Rear Wheel
87
Checking the Tire Condition
88
Checking the Tire Air Pressure
88
Checking the Spoke Tension
89
15 Electrical System
90
Removing the 12 V Battery
90
Installing the 12 V Battery
90
Recharging the 12 V Battery
91
Changing the Fuses of Individual Power Consumers
92
Removing the Headlight Mask with the Headlight(Freeride E-XC)
93
Refitting the Headlight Mask with the Headlight(Freeride E-XC)
94
Changing the Headlight Bulb(Freeride E-XC)
94
Changing the Turn Signal Bulb(Freeride E-XC)
95
Checking the Headlight Setting(Freeride E-XC)
96
Adjusting the Headlight Range(Freeride E-XC)
96
Changing the Speedometer Battery(Freeride E-XC)
96
16 Ktm Powerpack, Battery Charger
98
Removing the KTM Powerpack
98
Installing the KTM Powerpack
98
Overview of the KTM Powerpack Battery Charger
99
Positioning the Battery Charger
100
Checking Residual Current Protection Switch
100
Recharging the KTM Powerpack
101
Charging the KTM Powerpack in the Storage Charging Mode
102
Changing Charging Socket Protection Cap
104
17 Cooling System
106
Checking the Antifreeze and Coolant Level
106
Checking the Coolant Level
107
Draining the Coolant
107
Refilling with Coolant
108
18 Tuning the Motor
109
Selecting the Driving Mode
109
19 Service Work on the Motor
110
Changing the Gear Oil
110
20 Cleaning, Care
112
Cleaning the Motorcycle
112
Checks and Maintenance Steps for Winter Operation(Freeride E-XC)
113
21 Storage
114
Preparing for Use after Storage
114
22 Troubleshooting
115
Vehicle Troubleshooting
115
Troubleshooting of the Battery Charger
117
Troubleshooting of the KTM Powerpack When Connected to the Battery Charger
118
23 Technical Data
119
Motor
119
Motor Tightening Torques
119
Capacities
119
Gear Oil
119
Coolant
119
Chassis
119
Electrical System
120
Tires
120
Fork
121
Shock Absorber
121
Chassis Tightening Torques
122
24 Substances
123
25 Auxiliary Substances
124
26 Standards
125
27 Index of Special Terms
126
28 List of Abbreviations
127
29 Lisy of Symbols
128
Yellow and Orange Symbols
128
Green and Blue Symbols
128
Index
129
4
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KTM Freeride E-XC Specifications
General
Brand
KTM
Model
Freeride E-XC
Category
Motorcycle
Language
English
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