8-S16
G2160, WSM
ELECTRICAL SYSTEM
DISASSEMBLING AND ASSEMBLING
(1) Starter
Disassembling Starter
W1015174
1. Unscrew the C terminal nut (4), and disconnect the connecting leads (8).
2. Unscrew the magnetic switch mounting nuts (1), and remove the magnetic switch (3) from the housing (2).
3. Unscrew the through bolts (9) and mounting screws (14), and remove the rear end frame (13).
4. Remove the brush from the brush holder while holding the spring up.
5. Remove the brush holder (11).
6. Draw out the armature (12) and yoke (10) from the housing.
7. Draw out the shaft assembly (5) with the drive lever (7) and overrunning clutch (6) from the housing.
• Do not damage to the brush and commutator.
(When reassembling)
• Apply grease (NIPPONDENSO No.50 or equivalent) to the parts indicated in the figure.
W1015003
(1) Magnetic Switch
Mounting Nut
(2) Housing
(3) Magnetic Switch
(4) C Terminal Nut
(5) Shaft Assembly
(6) Overrunning Clutch
(7) Drive Lever
(8) Connecting Lead
(9) Through Bolt
(10) Yoke
(11) Brush Holder
(12) Armature
(13) Read End Frame
(14) Mounting Screw
(a) Teeth of Pinton Gear
(b) Drive Lever
(c) Center Bearing
(d) Internal Gear
(e) Shaft
(f) Planetary Gear
Tightening torque
C terminal nut
7.9 to 11.8 N·m
0.8 to 1.2 kgf·m
5.8 to 8.7 ft-lbs
Magnetic switch
mounting nut
5.9 to 10.8 N·m
0.6 to 1.1 kgf·m
4.4 to 7.9 ft-lbs
Through bolt
4.42 to 7.35 N·m
0.45 to 0.75 kgf·m
3.25 to 5.42 ft-lbs