Kubota G2160 User Manual

CONTENTS
SERVICING
1. TROUBLESHOOTING ....................................................................................8-S1
2. SERVICING SPECIFICATIONS ....................................................................8-S9
3. TIGHTENING TORQUES ............................................................................8-S10
4. CHECKING, DISASSEMBLING AND SERVICING.......................................8-S11
[1] BATTERY................................................................................................8-S11
(1) CHECKING .......................................................................................8-S11
[2] STARTING SYSTEM .............................................................................8-S12
(1) CHECKING .......................................................................................8-S12
(2) Main Switch.......................................................................................8-S12
(3) Starter ...............................................................................................8-S14
(4) Glow Plug..........................................................................................8-S15
(5) DISASSEMBLING AND ASSEMBLING..........................................8-S16
(6) Starter ...............................................................................................8-S16
(7) SERVICING ......................................................................................8-S17
(8) Starter ...............................................................................................8-S17
[3] ENGINE KEY SWITCH SHUT-OFF SYSTEM........................................8-S19
(1) CHECKING .......................................................................................8-S19
[4] CHARGING SYSTEM............................................................................8-S20
(1) CHECKING .......................................................................................8-S20
(2) Alternator ..........................................................................................8-S20
(3) DISASSEMBLING AND ASSEMBLING..........................................8-S21
(4) Alternator ..........................................................................................8-S21
(5) SERVICING ......................................................................................8-S23
(6) Alternator ..........................................................................................8-S23
[5] ELECTRICAL EQUIPMENT....................................................................8-S24
(1) CHECKING .......................................................................................8-S24
(2) Oil Pressure Switch...........................................................................8-S24
(3) Thermo Switch..................................................................................8-S25
(4) Fuel Pump.........................................................................................8-S25
(5) Head Light Switch.............................................................................8-S26
(6) Brake Switch.....................................................................................8-S27
(7) PTO Switch.......................................................................................8-S28
(8) Seat Switch.......................................................................................8-S28
(9) Fuel Switch .......................................................................................8-S29
[6] KRA SYSTEM (If Equipped) .................................................................8-S30
(1) Reverse Switch.................................................................................8-S30
(2) KRA system Unit (Harness connector side) .....................................8-S31
KiSC issued 11, 2006 A

Kubota G2160 Specifications

General

Brand	Kubota
Model	G2160
Category	Tractor
Language	English

Summary

SAFETY INSTRUCTIONS

SAFETY FIRST

Industry's "Safety Alert Symbol" used to warn of personal injury risks.

BEFORE SERVICING AND REPAIRING

Essential steps before starting any maintenance or repair work.

SAFETY STARTING

Procedures for safely starting the engine.

SAFETY WORKING

Guidelines for safe working practices on the machine.

AVOID FIRES

SAFETY DECALS

SPECIFICATIONS

Model Specifications

Detailed technical data for the tractor model.

ENGINE SPECIFICATIONS

Technical data pertaining to the engine.

GENERAL

GENERAL PRECAUTIONS

General safety and procedural guidelines for servicing.

HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING

LUBRICANTS, FUEL AND COOLANT

Recommended fluids and capacities for maintenance.

TIGHTENING TORQUES

Specified torque values for various screws, bolts, and nuts.

MAINTENANCE CHECK LIST

Schedule for regular maintenance tasks based on time or usage.

CHECK AND MAINTENANCE

Procedures for routine checks and maintenance.

SPECIAL TOOLS

SERVICING (ENGINE)

SERVICING SPECIFICATIONS

Key specifications and allowable limits for engine components.

LUBRICATING SYSTEM

Servicing procedures for the oil pump and related components.

COOLING SYSTEM

FUEL SYSTEM

ENGINE BODY

TRANSMISSION AND REAR AXLE

HYDROSTATIC TRANSMISSION

Construction and function of the HST system.

BRAKE

FRONT AXLE

STEERING

CONSTRUCTION AND FUNCTION OF MAIN COMPONENTS

POWER STEERING ASSEMBLY

Torque Sensor

Motor

EPS CONTROLLER

Function and control logic of the EPS controller.

HYDRAULIC SYSTEM

HYDRAULIC CIRCUIT (LOW DUMP)

Schematic diagram illustrating the hydraulic fluid flow.

RELIEF VALVE

CONTROL VALVE

Troubleshooting

Diagnosing and resolving hydraulic system problems.

Servicing Specifications

Tightening Torques

Checking, Disassembling and Servicing

Procedures for hydraulic system maintenance.

PTO SYSTEM

ELECTRICAL SYSTEM

MECHANISM

WIRING DIAGRAM

Diagrams showing the electrical connections of the system.

SERVICING

Maintenance and repair procedures for the electrical system.

BATTERY

STARTING SYSTEM

CHARGING SYSTEM

MOWER

TROUBLESHOOTING

Diagnosing and resolving common mower issues.

SERVICING SPECIFICATIONS

TIGHTENING TORQUES

CHECKING, DISASSEMBLING AND SERVICING

Procedures for mower maintenance and disassembly.

Checking Mower Blade

Checking Mower Belts

Mower Blade (Center Blade and Outer Blades)

Gear Box and Mower Belt

Disassembling Gear Box

Backlash between Bevel Gears