CONTENTS
1. TROUBLESHOOTING.................................................................................................................1-S1
2. SERVICING SPECIFICATIONS ..................................................................................................1-S4
3. TIGHTENING TORQUES..........................................................................................................1-S10
[1] TIGHTENING TORQUES FOR SPECIAL USE SCREWS, BOLT AND NUTS ...................1-S10
[2] TIGHTENING TORQUES FOR GENERAL USE SCREWS, BOLTS AND NUTS...............1-S11
4. CHECKING, DISASSEMBLING AND SERVICING ...................................................................1-S12
[1] CHECKING AND ADJUSTING............................................................................................1-S12
(1) Engine Body ..................................................................................................................1-S12
(2) Lubricating System ........................................................................................................1-S15
(3) Cooling System .............................................................................................................1-S16
(4) Fuel System...................................................................................................................1-S18
(5) Electrical System ...........................................................................................................1-S21
[2] PREPARATION...................................................................................................................1-S25
(1) Separating Engine .........................................................................................................1-S25
[3] DISASSEMBLING AND ASSEMBLING ..............................................................................1-S28
(1) Cylinder Head and Valves .............................................................................................1-S28
(2) Timing Gears, Camshaft, Fuel Camshaft and Oil Pan ..................................................1-S32
(3) Piston and Connecting Rod...........................................................................................1-S36
(4) Crankshaft .....................................................................................................................1-S38
(5) Water Pump...................................................................................................................1-S40
(6) Injection Nozzle .............................................................................................................1-S40
(7) Starter............................................................................................................................1-S41
[4] SERVICING .........................................................................................................................1-S43
(1) Cylinder Head and Valves .............................................................................................1-S43
(2) Timing Gears, Camshaft and Fuel Camshaft ................................................................1-S48
(3) Piston and Connecting Rod...........................................................................................1-S51
(4) Crankshaft .....................................................................................................................1-S53
(5) Cylinder .........................................................................................................................1-S57
(6) Oil Pump........................................................................................................................1-S58
(7) Starter............................................................................................................................1-S59
SERVICING
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