9. CLUTCH/GEAR SHIFT MECHANISM
9-3
VENOX250/250i
TROUBLESHOOTING
Clutch slips during acceleration Clutch won’t operate and motorcycle
x No free play
moves slowly
x Worn friction disk x Excessive free play
x Weak spring x Bent clutch plate
Clutch won’t operate Too much pressure on clutch lever
x Excessive free play x Kinked, twisted or damaged clutch cable
x Bent clutch plate x Damaged clutch lifter
Improper shifting Clutch does not operate smoothly
x Excessive clutch lever free play x Improper clutch outer groove machining
x Bent gear shift spindle
x Worn or deformed gear shift plate Gear tripping
x Damaged transmission drum grooves x Faulty gear shift cam stopper
x Faulty gear shift cam stopper x Bent gear shift spindle
x Worn gear teeth
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