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9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual

6.5

DRIVE BELT

BELT REMOVAL

1. Loosen the clamp

retaining PVT inlet duct to the

outer clutch cover.

2. Loosen fourteen fasteners

that retain the outer

clutch cover. Remove the clutch cover.

NOTICE

Outer cover fasteners are captured fasteners and will

remain in the outer cover when loosened.

3. Maneuver the outer clutch cover outward as shown

below to access the drive belt.

4. Mark the drive belt direction of rotation so that it can

be installed in the same direction.

5. Insert clutch spreader tool

into the driven clutch

and turn the tool clockwise to open the sheaves on

the driven clutch.

NOTE

The driven clutch spreader tool is included with the

vehicle’s tool kit

6. Walk the belt out of the driven clutch and drive clutch.

Remove the belt from the vehicle.

BELT INSPECTION

1. Inspect belt for hour glassing (extreme circular wear

in at least one spot and on both sides of the belt).

Hour glassing occurs when the drive train does not

move and the drive clutch engages the belt.

2. Inspect belt for loose cords, missing cogs, cracks,

abrasions, thin spots, or excessive wear. Compare

belt measurements with a new drive belt. Replace if

necessary.

3. Belts with thin spots, burn marks, etc., should be

replaced to eliminate noise, vibration, or erratic PVT

operation. See the Troubleshooting Chart at the end

of this chapter for possible causes.

PVT SYSTEM

Polaris RZR PRO XP 2020 User Manual

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