6
9850068 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.
6.47
DRIVEN CLUTCH INSTALLATION
1. Install the driven clutch on the transmission input
shaft.
2. Install shim
q
, washer
w
, and driven clutch retaining
bolt
e
. Torque bolt to specification.
TORQUE
Driven Clutch Retaining Bolt:
26 ft-lbs (35 Nm)
3. With the clutch spreader tool installed, loop the belt
over the drive clutch and over part of the driven
clutch. Be sure to install belt in the direction
previously marked.
4. Rotate the driven clutch and walk the belt into the
clutch.
5. Remove the clutch spreader tool from the driven
clutch.
6. Rotate / spin the driven clutch and belt approximately
5-7 times to properly seat the belt in the driven clutch.
7. Install the outer clutch cover and fourteen fasteners
r
. Torque fasteners to specification.
TORQUE
Outer Clutch Cover Fasteners:
36 in-lbs (4 Nm)
8. Install PVT intake hose, and torque hose clamp
t
to
specification.
TORQUE
PVT Intake Hose Clamp:
25 in-lbs (3 Nm)
DRIVEN CLUTCH ALIGNMENT
Most vehicles require four to six alignment washers (PN
7557060) for proper alignment. As many as eight
alignment washers or as few as zero may be used.
IMPORTANT
The main washer directly under the head of the bolt
must always be used.
1. Remove the outer clutch cover from the vehicle.
2. Rotate the driven clutch clockwise several times
before inspection.
3. Inspect where the belt is riding on the drive clutch.
NOTICE
A mobile device can be used to capture a picture of the
belt tracking to determine if adjustment is needed.
4. Remove the drive belt.
PVT SYSTEM
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